Ford Expedition - TEMPERATURE BLEND DOOR ACTUATOR REMOVAL / REPLACEMENT (2007 - 2014)

Step-by-step guide on how to remove / replace main temperature blend door actuator on Ford Expedition SUV. Clicking / Tapping noise when adjusting the temperature? That is the noise of a failed or failing temperature door actuator. ( 2007 | 2008 | 2009 | 2010 | 2011 | 2012 | 2013 | 2014 | XL | XLT | LIMITED | MAXX | EL | 5.4L ).

If following the instructions on replacing the main blend door actuator, the whole dashboard would have to be removed in order to replace it. Luckily there is a way to do it without taking everything apart. You can access it by removing the radio unit and glovebox compartment.

To start first remove the plastic trim piece that is surrounding the radio and climate controls. It just pops out. Disconnect top two connectors. Then remove four 7mm screws which are holding the radio in place. Pull out the radio. Disconnect all the electrical connectors in the back. Remove the radio. Now you can open the glovebox and lower it all the way down. Now disconnect electrical connector from the temperature blend door actuator. Remove two 8mm screws which are holding the actuator in place. Rear screw will give you some trouble, but it is doable by using small wrench key. Pull the actuator out and install new one. That's it. Good luck.

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