Repacking and Resleeving Aftermarket Fuel Exhausts for Motorcycles

Part of our Fuel Friday series, Damian shows how we repack and resleeve our exhaust silencers. We also give this motorcycle exhaust a bit of a refurb by media blasting the end caps and link pipe.

Quick links...

00:48 How to check if your aftermarket exhaust needs repacking
02:27 To take the exhaust silencer apart, drill out the rivets on the inlet end
03:07 Remove outlet end cap
03:37 Remove the old used exhaust packing / wadding material
04:38 Drill the inlet end of the exhaust
05:19 Remove exhaust body / sleeve
06:40 Media blasting the existing inlet and outlet
07:41 The differences between powder coating and ceramic coating
08:08 Mark the end caps to indicate where the existing holes are located
09:06 Add a silicone based sealent to the inside of the inlet end of the exhaust tube / sleeve
09:20 Line up and fit the internal end cap and perforated tube section inside the sleeve
10:22 Using stainless steel wirewool
11:44 Using exhaust packing material - wadding
11:58 Insert the wirewool and exhaust wadding into the exhaust sleeve
12:19 Refit the outlet end cap and line up appropriately
14:44 Refitting the rivet band - drill and rivet in the first hole
16:50 Drill all other holes and rivet in place
18:56 Tap down the edges of the rivet bands
19:11 Fit the heat resistant Fuel Exhausts foil label / badge
19:54 Final clean

We carry out repacking of our own silencers in house and turn such jobs around within 2 working days. Get in touch if you want a quote - [email protected].

Our packing material and repacking kits are available to purchase online and are usually despatched within 1 working day - https://www.fuelexhausts.com/accessor...

PLEASE NOTE WE DO NOT REPACK OR RESLEEVE OTHER BRAND EXHAUSTS.


We are UK manufacturers of aftermarket motorcycle exhausts and believe strongly in supporting British manufacture and buying in the UK.

You can learn more about us here - https://www.fuelexhausts.com/about-us


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Website: https://www.fuelexhausts.com/

Music credit - bensound.com