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https://cementl.com/ A rotary incineration kiln is a long, cylindrical, refractory-lined furnace designed to process raw materials at high temperatures while simultaneously incinerating industrial, municipal, and hazardous waste. We TONGLI Heavy Machinery is a professional cement equipment manufacturer

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This dual functionality makes the rotary kiln an essential tool in sustainable cement manufacturing. By replacing traditional fossil fuels with alternative fuels such as biomass, refuse-derived fuel (RDF), and industrial by-products, Brazilian cement groups are lowering their environmental impact and aligning with global decarbonization goals.

Votorantim Cimentos – Barroso Plant Rotary Kiln

The Barroso Plant, operated by Votorantim Cimentos, is one of the most modern cement plants in Latin America. Its 5,000+ TPD rotary kiln integrates advanced combustion systems capable of co-processing waste-derived fuels. By doing so, Votorantim not only reduces its carbon footprint but also contributes to circular economy practices in Brazil. The Barroso kiln is designed for maximum energy efficiency, stable clinker quality, and reduced NOx emissions, making it a flagship model for sustainable cement production in South America.

InterCement Brasil – Efficiency Through Rotary Kilns

InterCement Brasil, another key player in Brazil’s cement market, has invested heavily in rotary incineration kilns to expand its production capacity while supporting environmental responsibility. Its kilns are optimized for waste co-processing, ensuring complete combustion of alternative fuels and minimizing unburned residues. By adopting rotary kiln technology with advanced process controls, InterCement Brasil can achieve high thermal substitution rates (TSR), reducing reliance on traditional coal and petroleum coke while maintaining strong cement output for domestic and export markets.

CSN Cement – Arcos Plant Rotary Kiln

The CSN Arcos Plant demonstrates the versatility of rotary kilns in Brazil’s cement sector. The Arcos rotary kiln is designed to handle blast furnace slag and other industrial by-products from CSN’s steel operations, effectively turning waste into valuable raw material for cement production. At the same time, the kiln functions as an incinerator, safely co-processing waste fuels to offset fossil energy consumption. This integration between steel and cement production makes CSN’s rotary kiln at Arcos a prime example of industrial symbiosis and sustainable development.

Cimpor – Caxitu Plant Rotary Kiln

At the Cimpor Caxitu Plant, rotary kiln technology supplied by FLSmidth represents a major investment in Brazil’s cement infrastructure. This kiln is engineered for eco-efficient operation, with flexible burners capable of firing coal, biomass, and alternative fuels. The Caxitu kiln incorporates advanced sealing and heat recovery systems to maximize efficiency, while its incineration capabilities allow the plant to support Brazil’s waste management goals. With a focus on durability and reduced operating costs, Cimpor’s Caxitu rotary kiln reinforces the role of kiln technology as the backbone of sustainable cement production.

The Role of Rotary Incineration Kilns in Brazil’s Cement Future

Across Brazil, rotary incineration kilns are redefining how cement is produced. These kilns are not only critical for producing high-quality clinker but also serve as effective tools for waste valorization and CO₂ reduction. By incinerating waste materials at controlled high temperatures, cement groups can:

Reduce landfill dependency and promote circular economy practices.

Lower CO₂ emissions by substituting fossil fuels with renewable and alternative fuels.

Enhance plant efficiency with modern automation and process optimization.

Meet global sustainability targets set by the UN and Paris Climate Agreement.


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