Скачать или смотреть High Precision Enameled Wire Spot Welding Machine for Motors No Coating Removal Needed in Korea USA

Motor Enameled Wire Spot Welder Source Factory WhatsApp: +8613062657065
How to Weld Motor Enameled Wire ? Just use the TATE MF Spot Welder
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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: https://tateweld.com
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If you're tired of manually stripping enamel coating from wires before welding, or struggling with inconsistent contact in your motor coil connections, it's time to upgrade to the TATE High Precision Enameled Wire Spot Welding Machine — the smart, efficient, and high-quality solution that lets you weld enameled wires directly without any paint removal.

This machine is specially engineered for electric motor manufacturers, transformer coil producers, automotive electric system makers, and high-end electronics manufacturers who require ultra-clean, high-conductivity, and mechanically strong connections between enameled copper or aluminum wires and metal terminals, lugs, commutators, copper sheets, or busbars.

🔧 No More Paint Removal — Direct Welding Innovation
Unlike traditional welding or soldering methods that require manual or chemical stripping of the enamel layer, our machine utilizes advanced capacitor discharge (CD) or micro-arc welding technology, combined with instantaneous high-temperature fusion, to break through the insulation coating and weld the conductor directly.

This allows for a fast, clean, and oxidation-free bond in a single step, while preserving the integrity of your coil windings and component layout.

✅ Key Features & Advantages
No Pre-Stripping Required: Welds through enamel insulation directly — saves time, labor, and consumables.

High Repeatability: Accurate weld depth and positioning ensure consistent quality in mass production.

Compact, User-Friendly Design: Easy to integrate into production lines or use as a standalone workstation.

Supports Fine and Ultra-Fine Wires: Welds enameled copper or aluminum wires from 0.05 mm to 1.2 mm.

Automatic Pulse Control: Optimized energy settings for different wire sizes and materials.

Clean Weld Surface: No blackening, no excessive spatter, and no damage to adjacent wires or insulation.

Safe for PCB & Insulated Parts: Minimal thermal diffusion ensures no PCB warping or component melting.

Custom Jigs Available: Tailored welding electrodes for commutators, terminal blocks, stators, and busbar tabs.

⚙️ Typical Applications
This machine is ideal for:

Electric Motor Windings Spot Welding

Automotive Motor Wire Welding (window lift, EPS, HVAC motors)

Miniature Coil Termination (buzzers, speakers, sensors)

Enameled Wire to PCB Pad Welding

Brushless DC Motor (BLDC) Assembly

Commutator and Copper Lug Connections

High-Frequency Transformer Lead Termination

Solenoid Coil Wire Welding

Wherever fine enameled wire needs a reliable electrical and mechanical connection without manual stripping, TATE delivers unmatched performance.

📌 Why Choose TATE?
We’ve developed this machine based on deep industry insights from global motor and electronics manufacturers. Unlike conventional ultrasonic welders or laser strippers that are expensive and complex, the TATE solution is compact, cost-effective, and production-ready.

Our machine helps you reduce assembly time by up to 70%, lower operator error, and ensure stronger wire retention force, which is critical for high-vibration environments such as automotive motors or aerospace coils.

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❓*FAQs*
1. Can this machine weld both copper and aluminum enameled wires?
Yes, it supports both materials with different welding settings.

2. What wire sizes are supported?
From 0.05 mm up to 1.2 mm, including ultra-fine magnet wires.

3. Will the enamel coating interfere with the weld?
No — the machine burns through the enamel instantly during welding.

4. Is it suitable for high-volume production?
Absolutely. It offers fast cycle times and can be integrated into automated lines.

5. Will the weld damage the coil or surrounding insulation?
No. The heat is localized, ensuring minimal thermal spread.

6. Can it weld multiple wires at once to one terminal?
Yes, with the correct electrode setup, multiple wires can be welded together.