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MIA Plastic Granules AI Color Sorter Machine — Smart Recycling. Clean Results. Sustainable Future.

Welcome to the official introduction of the MIA Plastic Granules AI Color Sorter Machine, a breakthrough in intelligent plastic recycling technology. Designed to meet the high demands of global recyclers, compounders, and pellet manufacturers, this advanced sorter combines AI deep-learning algorithms, multispectral imaging, and industrial-grade precision hardware to deliver unmatched sorting accuracy and efficiency.

Whether you process PP, PE, PET, ABS, PS, or mixed-color granules, the MIA AI sorter ensures cleaner materials, higher purity, and greater profitability — making it the perfect solution for factories pursuing automation, sustainability, and quality consistency.

♻️ What You’ll See in This Video

Real-time sorting of mixed plastic granules and flakes

How AI technology classifies color, transparency, and defects automatically

Before-and-after comparisons of material purity and appearance

Full demonstration of sorting speed, rejection precision, and accuracy rate

Machine structure overview, control interface, and maintenance tips

⚙️ Key Features & Technologies

AI Deep Learning System — Learns the characteristics of each material and continuously improves sorting accuracy over time. Detects subtle color variations, transparency differences, and mixed-material defects invisible to the human eye.

Dual-Side CCD and NIR Cameras — Capture high-resolution images of every particle, ensuring 360° inspection and color fidelity.

Fast and Stable Sorting — With high-speed ejector valves and optimized airflow design, the system achieves a 99.9% purity rate while maintaining excellent yield.

Smart Control Interface — A large touchscreen makes setup simple. Operators can create, store, and switch recipes for different materials with one click.

Compact & Energy-Efficient — Low air and power consumption make it an eco-friendly choice for continuous industrial use.

🌍 Ideal Applications

The MIA Plastic Granules AI Color Sorter Machine is widely used in:

Plastic Recycling Plants — For sorting and cleaning mixed-color plastic granules or flakes to improve quality and reuse rate.

Masterbatch & Pellet Manufacturers — To control color consistency and eliminate off-color or contaminated pellets.

Engineering Plastic Producers — To ensure uniformity in ABS, PC, and PA materials before extrusion or injection molding.

Recycling Line Integrations — Works seamlessly with shredders, washing lines, and compounding extruders.

❓16 FAQs — Everything You Need to Know

Q1: What types of plastics can the MIA AI Color Sorter process?
It handles PET, PP, PE, HDPE, ABS, PS, PVC, and mixed materials of various shapes and sizes.

Q2: What makes the AI system different from a traditional color sorter?
MIA’s AI learns automatically, recognizes complex defects, and adapts to color tone changes, making it more accurate and efficient.

Q3: How much material can it process per hour?
From 500 kg to 5 tons per hour depending on model and product conditions.

Q4: Can it sort transparent or translucent materials?
Yes, with AI-assisted contrast detection, it separates transparent, opaque, and colored particles precisely.

Q5: Is it suitable for both virgin and recycled plastics?
Absolutely — the MIA sorter improves both new pellet uniformity and recycled flake purity.

Q6: Does the machine require a large installation space?
No, it has a compact modular design that fits small workshops or large recycling facilities.

Q7: What purity levels can be achieved?
Typically 99.5%–99.9% purity, depending on feeding quality and configuration.

Q8: How often does it need maintenance?
Basic cleaning daily, deeper maintenance monthly; designed for continuous use.

Q9: Can it detect black or dark-colored materials?
Yes, the NIR sensors and AI learning model identify differences in texture and brightness to separate black or dark pellets.

Q10: What is the machine’s power requirement?
Standard industrial voltage with energy-efficient LED lighting and compressed air system.

Q11: Is remote monitoring available?
Yes, MIA offers IoT-enabled models that provide real-time data and remote diagnostics.

Q12: How difficult is it to train operators?
The system is user-friendly with multilingual interface and intuitive settings; minimal training is needed.

Q13: Can the sorter integrate into existing production lines?
Yes, it can connect with conveyors, feeders, and extruders for a fully automated process.

Q14: What warranty and service does MIA offer?
12-month core component warranty, lifetime technical support, and on-site service available.

Q15: How fast can spare parts be supplied?
Most common components are stocked locally for fast delivery worldwide.

Q16: Why should recyclers choose MIA?
Because MIA combines AI innovation, proven reliability, and strong support to maximize recycling efficiency and quality.