Скачать или смотреть Вакуумная термоформовка корпусов багажа от Epic Machine Tools

Best Innovative Machine Vacuum Thermoforming for Luggage Shells

This industrial vacuum thermoforming machine is designed to manufacture high-strength luggage shells made of ABS or polycarbonate materials. The process utilizes precise heat distribution and vacuum suction to form heated plastic sheets into complex 3D shapes with smooth surface detail and tight dimensional control. It is widely used in suitcase factories and polymer forming industries where precision, consistency, and aesthetics are equally important.

Technical Specifications:
• Type: Automatic vacuum thermoforming machine
• Application: ABS / PC luggage shell forming
• Forming area: 1200 × 1000 mm (typical)
• Heating system: Infrared ceramic element with zone control
• Sheet thickness range: 2–6 mm
• Vacuum pressure: Up to −0.098 MPa
• Cooling system: Integrated air and water circulation
• Cycle time: 35–50 seconds per shell
• Control system: PLC touchscreen interface
• Power: 380V / 50Hz, 3-phase

Working Mechanism:
1. The ABS or PC sheet is clamped into a movable frame and preheated to the forming temperature.
2. Once softened, the sheet is lowered over a mold positioned beneath the heating chamber.
3. A high-power vacuum pump removes air between the sheet and the mold, forcing the material to conform tightly to every contour.
4. The formed shell is cooled with air and water spray to lock in the shape and surface texture.
5. The finished luggage body is then trimmed, drilled, and polished for assembly with handles, wheels, and zippers.

Advantages:
• Achieves up to 80% higher productivity than manual or press-based forming.
• Produces smooth, glossy surfaces with minimal material waste.
• Ensures uniform thickness and repeatable dimensional accuracy.

Disadvantages:
• Requires consistent temperature calibration for material stability.
• High energy consumption during heating cycles.
• Limited to thermoplastic materials only.

Why This Tool Is Essential:
In modern luggage manufacturing, speed and precision define market competitiveness. The vacuum thermoforming machine eliminates inconsistencies of manual molding, achieving repeatable results in mass production. Its automated heating and vacuum control ensure every shell maintains equal rigidity and flawless aesthetics. This system is indispensable for manufacturers aiming to scale efficiently while maintaining product quality and visual appeal.

Call to Action:
Explore more precision forming systems and industrial production technologies. Subscribe to TMProject for expert insights into the most innovative manufacturing tools and processes.

#machine #tools #industrial #innovation #technology #thermoforming #vacuumforming #plasticmolding #manufacturing #automation #luggagefactory #absforming #productionline