Ford Bronco Raptor 4.5" Body Kit | How It's Made

In this video we showcase the design process for our Ford Bronco Raptor 4.5" Fender Flares.

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Summary
🔧 The video explores the process of creating the Ford Bronco Raptor 4.5” Fender Flares from start to finish.

Highlights
🖨️ The process begins with 3D scanning and reverse engineering the scan data to create a smaller, workable file.
📝 CAD designers use the reverse engineered data to design the 4.5” fender flares, taking inspiration from previous Bronco kits.
🛠️ Once the design is finalized, foam plugs are CNC machined to create the molds for production.
🚗 The molds are used to create the final fender flares, which are then prepped, painted, and quality checked before shipping or installation.
🌟 The result is a product with perfect fit and consistent gaps, making it a valuable investment for customers.