How to Build a Carbon Fiber Exhaust Muffler

How to build an exhaust muffler at home using aluminium casting techniques and a carbon fiber tube.

I've had issues with the exhaust of my Tomos Café Racer project building up too much pressure around the exhaust port. I did some calculations and figured my exhaust muffler and stinger inner diameter were too small. I decided to build an exhaust silencer for my 2-stroke moped myself using aluminium casting and a carbon fiber tube. The result and sound is amazing. Enjoy!

Parts used for the Café Racer build:
- Fuel tank (without sensor): https://amzn.to/45jhBs3
- Seat pan: https://amzn.to/3KOE5Jx
- Speedometer: https://amzn.to/3OHZO76
- Carbon fiber handlebars: https://amzn.to/45iABHd
- Tail lights: https://amzn.to/3YLj0W1
- Clip-ons: https://amzn.to/3P6LjLw
- Foot pegs: https://amzn.to/3qNQuX7
- Shift/brake pegs: https://amzn.to/45gFpNv

Watch my Tomos Café Racer Project Series: https://bit.ly/44mFn5p
Watch my Tomos A35 Content: https://bit.ly/3YJFneq

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Disclaimer: Building and modifying engines and/or mopeds require technical skill and safety precautions. Try at your own risk!