Скачать или смотреть RECYCLED GLASS BOTTLES: HOW WASTE GLASS BECOMES NEW BOTTLES (FULL FACTORY PROCESS, ASMR)

Step inside a modern glass recycling and bottle-making facility and follow the full industrial journey from
discarded bottles to brand-new, polished containers. This is a continuous, ultra-realistic factory
documentary designed for pure industrial ASMR—no narration, no voiceover, no music.

PROCESS PIPELINE (FULL FLOW): Post-consumer bottle collection → MRF receiving & pre-sort → crushing
into cullet → trommel screening (fines/overs) → air classification (labels/light fraction) → ferrous magnet
removal → eddy current non-ferrous separation → wet cleaning & rinse → dewatering & drying → optical
sorting (color + CSP/heat-resistant reject) → cullet silos by color → batchhouse dosing (sand, soda ash,
limestone, additives + cullet ratio) → mixing → furnace charging → melting & fining → forehearth
conditioning → feeder & shears cutting gobs → IS machine forming (blow & blow / press & blow / NNPB) →
hot-end coating → annealing lehr → cold-end coating → automated inspection & rejection → QC sampling
→ lane forming & case packing → coding & traceability → palletizing → stretch wrapping → dock loading &
shipping.
Immerse yourself in the textures of glass, conveyors, air jets, rollers, and robotics—an end-to-end circular
process captured like a real industrial film crew inside an operating plant.

WHAT YOU’LL SEE
*Collecting post-consumer glass bottles and tipping at the MRF
*Pre-sorting contaminants and removing ceramics/stone/porcelain (CSP)
*Crushing bottles into cullet and screening by size
*Pulling ferrous metals with magnets and ejecting non-ferrous with eddy current
*Washing, rinsing, dewatering, and drying clean cullet
*Optically sorting by color (flint/amber/green) and rejecting specialty glass
*Feeding cullet into silos and dosing raw materials in the batchhouse
*Charging the furnace and watching melting, fining, and conditioning
*Metering molten glass, cutting gobs, and cycling the IS forming machines
*Applying hot-end and cold-end coatings
*Annealing in the lehr and stabilizing bottles for cold-end handling
*Scanning bottles through automated inspection and clean reject diversion
*Sampling QC measurements and preparing bottles for packing
*Packing, coding, palletizing, wrapping, and shipping finished pallets.

CHAPTERS / TIMESTAMPS
00:00 — CHAPTER 1 – BOTTLE COLLECTION AND RECEIVING
00:48 — CHAPTER 2 – INFEED SAFETY AND PRE-SORTING
01:28 — CHAPTER 3 – CRUSHING AND PRIMARY SCREENING
02:32 — CHAPTER 4 – METAL SEPARATION AND AIR CLASSIFICATION
03:20 — CHAPTER 5 – CULLET PURIFICATION AND OPTICAL SORTING
04:56 — CHAPTER 6 – WASHING, DEWATERING AND DRYING
06:08 — CHAPTER 7 – CULLET STORAGE, BATCHHOUSE AND FURNACE CHARGING
08:00 — CHAPTER 8 – MELTING AND FOREHEARTH CONDITIONING
09:04 — CHAPTER 9 – GOB FORMATION AND IS MACHINE FORMING
11:12 — CHAPTER 10 – HOT-END COATING AND ANNEALING LEHR
12:24 — CHAPTER 11 – COLD-END COATING AND FLOW CONTROL
13:44 — CHAPTER 12 – STABILITY, RECYCLE LOOP AND PRE-INSPECTION
16:00 — CHAPTER 13 – AUTOMATED INSPECTION AND REJECTION
17:12 — CHAPTER 14 – QC SAMPLING AND PRE-PACK PREP
17:44 — CHAPTER 15 – PACKING, PALLETIZING AND SHIPPING

AUDIO
Pure industrial ASMR only. No narration. No voiceover. No music.

DISCLAIMER
This video is AI-generated and created for visual/educational storytelling. It is not affiliated with or
endorsed by any specific factory, brand, or equipment manufacturer. Do not use this content as real-world
operational, safety, or engineering guidance.

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#manufacturingprocess #recyclingprocess #circularEconomy #materialsrecovery #sustainability
#bottlemanufacturing #factorydocumentary #opticalsorting #annealing