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Audio-Animatronics were originally a creation of Walt Disney employee Lee Adams, who worked as an electrician at the Burbank studio and was one of Disney's original Imagineers. Walt Disney got a mechanical toy bird in New Orleans, and he decided to improve the device that moved it. An early robotic figure was the Dancing Man, created by Roger Broggie and Wathel Rogers, and modeled after a tap dancing routine by actor Buddy Ebsen.[2]

The term "Audio-Animatronics" was first used commercially by Disney in 1961, was filed as a trademark in 1964, and was registered in 1967.

The Audio-Animatronic show The Enchanted Tiki Room opened in 1963 at Disneyland. It is a room full of tropical creatures with eye and facial actions synchronized to a musical score entirely by electromechanical means. The Audio-Animatronic cast of the musical revue uses tones recorded on tape to vibrate a metal reed that closes a circuit to trigger a relay, which sends a pulse of electricity to a mechanism that causes a pneumatic valve to move part of the figure.

The movements of the attraction's birds, flowers, and tiki idols are triggered by sound. Figures' movements have a neutral "natural resting position" that the limb or part returns to when there is no electric pulse present. Other than this, the animation is a digital system, with only on/off moves, such as an open or closed eye.

Other early Audio-Animatronics were at the 1964 New York World's Fair. They were used in the Great Moments with Mr. Lincoln exhibit at the State of Illinois Pavilion, Pepsi/UNICEF's "it's a small world" exhibit, General Electric's Carousel of Progress, and Ford Motor Company's "Magic Skyway."

An Audio-Animatronic robin sang a duet with Julie Andrews in the 1964 film Mary Poppins.