Скачать или смотреть What are the steps of tile processing?

The tile processing generally involves the following main steps:

1. Raw Material Preparation:
The primary raw materials like clay, feldspar, quartz, and other additives are carefully weighed and mixed in the required proportions.
This mixture is then finely ground into a powder.

2. Body Preparation:
The powder mixture, called the "body," is combined with water and other additives to achieve the desired plasticity and workability.

3. Shaping/Molding:
The prepared body is fed into a hydraulic or semi-hydraulic press.
Intense pressure is applied to shape the body into the required tile size and shape, creating an unfired or "green" tile.

4. Drying:
The green tiles are dried in controlled environments to remove any remaining moisture.
This prevents cracking or deformation during the firing process.

5. Glazing (for glazed tiles):
For glazed tiles, a liquid glaze coating is applied to the surface of the dried tiles.
The glaze provides color, texture, and a protective layer.

6. Firing/Baking:
The dried (and glazed) tiles are loaded into a kiln or roller kiln.
The kiln is heated to very high temperatures, typically between 1000°C to 1400°C (1832°F to 2552°F), depending on the tile type.
This firing process vitrifies the tiles, making them harder, denser, and less porous.

7. Sorting and Quality Control:
After firing, the tiles are inspected for any defects or imperfections.
Tiles meeting the quality standards are sorted and approved.

8. Surface Treatments (optional):
Some tiles may undergo additional surface treatments like polishing, texturing, or application of digital prints/patterns.

9. Packaging and Distribution:
The approved tiles are carefully packaged, labeled, and prepared for distribution to retailers, contractors, or export markets.

The specific steps and processes may vary slightly depending on the type of tiles being produced (ceramic, porcelain, vitrified, etc.) and the manufacturing technologies used by the tile company. However, the above steps outline the general tile processing workflow.

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