Cable Tray Connector Automatic Production Line: High‑Efficiency Integrated Manufacturing Solution for Precision Stamping, Forming, Assembly, Testing and Packaging of Electrical Cable Management Fittings
The Cable Tray Production Line is a highly integrated, fully automatic manufacturing system specially designed for the mass production of various cable trays, which are essential components in electrical and communication engineering. These cable trays are widely used in industrial plants, commercial buildings, data centers, infrastructure projects, and residential installations to support, protect, and route power cables, control cables, and communication wires efficiently and safely. This production line integrates uncoiling, leveling, feeding, punching, roll forming, measuring, cutting, bending, marking, stacking, and packaging into one continuous process, replacing traditional manual and semi-automatic production methods. It adopts advanced PLC control system, servo motor drive, and human-machine interface operation, enabling stable operation, high precision, high efficiency, and easy adjustment of production parameters. The entire line features compact structure, reasonable layout, low energy consumption, and low failure rate, greatly improving production efficiency and product consistency while reducing labor intensity and production costs.
The production process starts with an automatic hydraulic uncoiler that loads and feeds metal coils steadily without manual handling. Then a precision leveling machine removes internal stress and flatness errors from the metal sheet to ensure high-quality forming. After leveling, a servo feeder sends the sheet material accurately into the punching unit, which can punch various holes, slots, marks, and connecting positions according to different design requirements. The punched sheet then enters the main roll forming machine, which consists of multiple groups of forming rollers that gradually shape the flat metal sheet into standard cable tray profiles, including ladder-type, trough-type, perforated-type, and trunking-type cable trays. The forming system ensures stable size, smooth surface, no scratches, and consistent cross-section structure.
Following forming, a fixed-length measuring and cutting system equipped with high-precision encoder and hydraulic cutting device cuts the formed cable tray to the required length with an error margin of less than ±1 mm. For some models, the production line can be equipped with automatic bending, notching, and flange-forming functions to meet diversified structural needs. After cutting, the finished cable tray sections are automatically conveyed, surface-treated, and then transported to the automatic stacking and palletizing system, which arranges products neatly and prepares them for packaging and delivery. The whole line can be equipped with online monitoring and fault detection functions to identify defects such as deformation, misalignment, or surface damage in real time, ensuring that only qualified products enter the next process.
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Fodi Machinery Co.,Ltd is a high-tech enterprise specializing in the R&D and manufacturing of sheet metal related products founded in 1988. It has the only patented technology for fire damper production line in China and 24 air duct related patents. The fire damper production line accounts for 70% of the Chinese market. Providing equipment and technical support to two nuclear power plants in China represents the highest technical level of this industry in China.
Fodi experience in the design and manufacturing of sheet metal fabrication solutions including metal cutting systems, rectangular, round, ductwork machinery. From roll forming equipment, cutting systems, and notching equipment to duct accessory machines and tools
Main products are air duct / fire damper automatic production line, cable tray production line,automatic metal panel bending machine,angle steel punching welding machine, Laser/plasma cutting machine, TDF/TDC flange forming machine, lock former etc.
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