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Powered Roller Conveyors with Zoned PEC Sensors | Zero Pressure Accumulation for Smooth Product Flow

In this video, we demonstrate how a driven roller conveyor uses zoned PEC sensors to control product movement, prevent collisions, and eliminate build-ups.
Each zone stops automatically when a product breaks the beam, creating a zero-pressure accumulation system that keeps items perfectly spaced.

You’ll see two types of PEC sensor setups:

Firstly, a driven roller conveyor with diffuse reflective sensors placed under the rollers. This PEC sensor sends a beam upward to detect products.

Second, a powered roller conveyor using side-mounted PEC sensors along the conveyor. These are retro-reflective sensors, and each sensor is paired with a reflector directly opposite. This creates an invisible beam line across the conveyor to detect products.

Both these systems are widely used in:
✔ Warehousing & fulfilment
✔ E-commerce packing lines
✔ Logistics & distribution
✔ Manufacturing & assembly lines
✔ Automated packing and scanning systems

The benefits of a zoned roller conveyor:

Prevents product collisions
Smooth, controlled flow
Reduces bottlenecks and build-up
Safer for operators
Energy efficient (only runs when needed)

If you’re looking for a reliable, durable and smart roller conveyor system for your warehouse or production line, zoned PEC sensors provide accurate detection, smooth handling, and smarter material flow.

Conveyor Systems by SpaceGuard is a UK Manufacturer of bespoke conveyor systems.

If you need custom conveyor solutions that are made to suit your process, get in contact via our website.
https://www.conveyorsystems.co.uk
Alternatively, send us an email or give us a call; our team is happy to help.
[email protected] 01482 363445

Learn more about powered roller conveyors on our website through this link: https://www.conveyorsystems.co.uk/rol...