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Скачать или смотреть #CustomInjectionMoldsService

  • Plastic Injection Mould Service
  • 2025-03-12
  • 526
#CustomInjectionMoldsService
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#Molding #TrialMolding #AutomotiveMoldsService #BusinessOperations
Hightech Mould’s molding trial workshop has multiple advanced trial molding equipment and their features:

*Equipment Configuration:*

**60T to 1000T Trial Molding Equipment**: The company owns injection molding machines with different tonnages, suitable for a wide range of trial molding needs. Whether it's large molds for high-demand, high-volume production, or small molds with fine details for efficient production, they can all be tested in the workshop.

**4 Robotic Arm Devices**: The injection molding machines equipped with robotic arms make mold production more automated and precise. This reduces human intervention, improves production efficiency and accuracy, and minimizes contact between personnel and equipment, enhancing safety.

**Simultaneous Arrangement of 10 Mold Trials**: Thanks to the rich equipment configuration and efficient workflow in the workshop, multiple mold trials can be carried out at the same time. This significantly shortens customer wait times, improves production efficiency, and meets the high-volume order demands of customers.

*Standard Trial Molding Process:*

1. **Mold Preparation and Initial Inspection**:
Perform an initial quality check of the mold to ensure that the design and manufacturing meet the requirements, preventing the need for later modifications or adjustments.

2. **Injection Molding Machine Setup and Adjustment**:
Set the appropriate parameters for the injection molding machine, such as temperature, pressure, and cooling time, based on the specific mold requirements, ensuring the machine provides a stable and precise working environment for the mold.

3. **Trial Molding and Monitoring**:
During the trial molding process, engineers monitor the mold’s performance in real-time, observing and recording data on the cooling, ejection, and injection processes to make necessary adjustments.

4. **Problem Diagnosis and Optimization**:
If issues are identified during the trial molding process, such as bubbles, flash, or poor ejection, the technical team makes adjustments and optimizations to ensure the mold reaches its best possible state.

5. **Production Sample Analysis and Validation**:
Analyze the produced samples to verify whether the mold design and production meet the customer’s quality standards. Further adjustments and optimizations are made if necessary.

6. **Report Generation and Delivery**:
Generate a detailed trial molding report and deliver it to the customer, ensuring that the mold meets all quality standards and production requirements before official production.

*Advantages Showcase:*

**Fast and Parallel Trial Molding Operations**: With the assistance of 4 robotic arm-equipped machines, the company can simultaneously arrange up to 10 molds for trial molding, reducing production cycles and improving efficiency.

**Labor and Time Savings**: Robotic arms automate tasks such as ejection and part retrieval, reducing manual operations, speeding up production processes, and improving rhythm.

**Precision Equipment Ensures Production Accuracy**: The company has a variety of injection molding machines, ranging from 60T to 1000T, to meet different mold trial requirements and ensure the injection accuracy of each mold.

**Continuous Optimization of the Trial Molding Process**: The technical team monitors and optimizes in real-time to ensure that molds perform at their best during actual production.

**Support for Molds of Various Sizes**: From small, precision molds to large-scale production molds, the workshop can handle a wide range of mold trial needs.

**Multi-task Parallel Operations**: The workshop can conduct trial molding for multiple molds at the same time, fulfilling customers’ needs for high efficiency and large-volume orders.

**Rapid Feedback and Transparency**: Customers receive real-time updates on trial molding progress and results, ensuring on-time project delivery.

**Efficient Reporting System**: After each trial molding project is completed, a detailed report is generated, including trial results, improvement measures, and final mold production recommendations.

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