Failure Mode and Effect Analysis (FMEA) | Quality Control Tools | Lean Six Sigma Tools

Failure Mode and Effect Analysis (FMEA) | Quality Control Tools | Lean Six Sigma Tools | Risk Analysis Tools | Total Quality Management

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CHAPTERS:
0:00 Introduction
0:37 What is an FMEA?
1:42 "Failure mode", "Cause" and "Effect"
2:46 Types of FMEA
3:44 Stages of FMEA documentation
5:22 FMEA Document
9:28 Ranking the severity of the failure
10:34 Ranking the occurrence of the failure
11:43 Ranking the detection ability of the failure
12:39 FMEA Example

#fmea #riskmanagement #qualitymanagement #quality #leansixsigma #projectmanagement
#riskanalysis #failure #failuremode #effect #analysis

FAILURE MODE AND EFFECT ANALYSIS (FMEA)
Failure Mode and Effect Analysis (FMEA) is an analytical technique (a paper test) that combines the technology and experience of people in identifying foreseeable failure modes of a product or process and planning for its elimination. FMEA is a "before-the-event" action requiring a team effort to easily and inexpensively alleviate changes in design and production.

FMEA is used for risk management under lean six sigma, project management, total quality management, production planning and control, service quality, and financial planning in the automobile industry, aviation industry, banking, hotel, and many more areas where the risk is very high.

OBJECTIVES OF FMEA
• Recognize and evaluate the potential failure of a product or process and its effects.
• Identify actions that could eliminate or reduce the chance of potential failures.
• Document the process.

TYPES OF FMEA
There are several types of FMEA: design FMEA, process FMEA, equipment FMEA, maintenance FMEA, concept FMEA, service FMEA, system FMEA, environmental FMEA, and others.

However, for all intents and purposes, all can be broadly categorized under either design FMEA or process FMEA. For instance, equipment, service, and environmental FMEA are just slightly modified versions of the process FMEA, and system FMEA is a combination of design and process FMEA.

DESIGN FMEA
Design FMEA aids in the design process by identifying known and foreseeable failure modes and then ranking failures according to their relative impact on the product.

PROCESS FMEA
Process FMEA is used to identify potential process failure modes by ranking failures and helping to establish priorities according to the relative impact on the internal or external customer.

STAGES OF FMEA
There are four stages of FMEA
1) Specifying Possibilities
a. Functions
b. Possible Failure Modes
c. Root Causes
d. Effects
e. Detection/Prevention
2) Quantifying Risk
a. Probability of Cause
b. Severity of Effect
c. Effectiveness of Control to Prevent Cause
d. Risk Priority Number
3) Correcting High-Risk Causes
a. Prioritizing Work
b. Detailing Action
c. Assigning Action Responsibility
d. Check Points on Completion
4) Re-evaluation of Risk
a. Recalculation of Risk Priority Number

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