Life 1,900 years ago, Ancient Egypt didn’t have modern detergents or factory-made soap—but they still produced powerful cleansing bars using a simple, repeatable process: ash + water + oils + heat. In this documentary-style reconstruction, we take you inside an ancient soap factory to show the full workflow step by step: collecting and sifting ash, extracting alkaline water (lye-like solution), filtering through linen, heating oils, slow mixing, continuous stirring, thickening, pouring into clay/stone molds, cutting bars, drying, and sealing batches for storage and transport.
This video focuses on realistic ancient process techniques—no modern tools, no modern chemicals, just practical workshop control using fire, timing, and careful mixing. Watch to the end to see the final bars set, stamped, and packed like a true ancient supply chain product.
What you’ll see in this full process:
Ash selection and fine sifting for cleaner alkali
Alkaline water extraction and linen filtration
Oil heating and controlled slow mixing
Thickening test and texture checks
Molding, cutting, drying, and batch stamping
Storage protocol: sealed jars, labels, and lot tracking
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