ATV Top End Engine Rebuild: Suzuki Vinson Rebuild Part 16

It's time to rebuild the engine top end on the Suzuki Vinson ATV project. We need to reassemble the new piston, rings, wrist pin, cylinder, cam chain, and rebuilt head. We need to set the cam timing on this 4 stroke ATV engine. These new engine parts will last a long time! PARTS ↓↓↓↓

➤ Previous Part: ATV CV Axle Boot Replacement: Suzuki Vinson Rebuild Part 15:    • ATV CV Axle Boot Replacement: Suzuki ...  
➤ Next Part:

Timestamps:
0:00 Intro
1:08 New Top End Parts
1:50 Check Piston Ring End Gap
2:57 Piston Ring Install
6:50 Base Gasket Install
8:21 Piston & Cylinder Install
9:26 Head Gasket Install
12:16 Cam Decompression Mechanism
13:13 Cam Ring & Cam Bolt Tips
14:40 Set Timing
17:38 Head Cover Install

✱✱✱Sealants Used In This Video:✱✱✱

Head Gasket Sealants:
● Hondabond 4: https://amzn.to/35TtF5y
● Yamabond 4: https://amzn.to/3dF7ToJ
● Threebond 1207B: https://amzn.to/2yUAK9Z
● Permatex MotoSeal: https://amzn.to/2zx7FkY

High-Temp Silicone (RTV) (NOT FOR CYLINDER TO CASE):
● Hondabond HT: https://amzn.to/2SXs1e4
● Yamabond 5: https://amzn.to/2WoKvpQ
● Kawabond 5: https://amzn.to/3fM9c76

✱✱✱Tools Used In This Video:✱✱✱

Beam Type Torque Wrenches:
● 1/4" TOOLUXE (IN LBS: https://amzn.to/3A1kNt3
● 3/8" TOOLUXE (FT LBS): https://amzn.to/3tlPw19

Click Type Torque Wrenches:
● 1/4" TEKTON (IN LBS): https://amzn.to/2YvLnwr
● 3/8" TEKTON (FT LBS): https://amzn.to/3yPpHrv

Hand Tools:
● Metric and Standard Socket Set 3/8": https://amzn.to/2WQ0s7F
● Gearwrench Ratcheting Wrenches: https://amzn.to/2tBdnj4

Air Tools:
● Ingersoll Rand Impact Wrench: https://amzn.to/38n6Qao (One I Own)
● Milton V High-Flow Air Fittings: https://amzn.to/2J0PofR (BEST air fittings made!)

Service Manuals:
➤ Suzuki Vinson 500 LT-A500F (Auto): https://drive.google.com/file/d/19Apg...
➤ Suzuki Vinson 500 LT-F500F (Manual): https://drive.google.com/file/d/1aNeR...

This is a 2007 Suzuki Vinson 500 4x4. It has the same engine as a 2007 Arctic Cat 500 4x4.
As an Amazon Associate I earn from qualifying purchases.