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fully automatic robotic pre-filling syringe system is an advanced aseptic filling machine used to wash, siliconize, fill, stopper, and seal pre-filled syringes with minimal human intervention.
🔹 What is it used for?
Vaccines 💉
Biologics & biosimilars
Insulin
Oncology drugs
High-value injectable medicines
🔹 Key Features
🤖 Robotic handling (no human touch)
🧪 Aseptic filling (ISO 5 / Grade A)
📏 High filling accuracy
🚫 Zero glass-to-glass contact
⚙️ CIP/SIP compatible
📊 21 CFR Part 11 compliant
🧼 Ready-to-use (RTU) syringes support
🔹 Main Process Flow
Nest & tub loading (RTU syringes)
De-nesting by robotic arm
Filling (peristaltic / piston pump)
Stoppering
Plunger rod insertion
Back-nesting
Inspection & rejection
🔹 Advantages
✅ Reduced contamination risk
✅ High productivity
✅ Consistent quality
✅ Lower manpower requirement
✅ Suitable for GMP & EU-GMP plants
🔹 Common Syringe Sizes
0.5 ml
1 ml
2.25 ml
3 ml
5 ml
🔹 Industries Using It
Pharma manufacturers
Vaccine production units
Biotech companies
Injectable contract manufacturers (CMOs)
If you want, I can also provide:
📌 Simple explanation for YouTube/Short video
📌 15 viral hashtags
📌 Hindi / Gujarati explanation
📌 Machine comparison (robotic vs conventional)
📌 Use in Jan Aushadhi / Indian pharma context