Скачать или смотреть automatic tray filling sealing machine for pork skin jelly packing

Automatic tray filling sealing machine
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Automatic Tray Filling & Sealing Machine for Pork Skin Jelly Packing is a food-grade packaging system that automatically loads trays, fills them with prepared pork skin jelly (aspic), and seals them with film or foil lids to create hygienic, attractive, shelf-ready packs for retail, catering, or distribution.

Below is a practical, production-ready description of what it is, how it works, key features, and how to choose the right setup.

🐖 What It Does
This machine automates the final stages of pork skin jelly production:
Tray feeding/denesting – auto places plastic/paper trays onto the conveyor
Product dosing/filling – fills each tray with pork skin jelly or aspic
Optional liquid top-up – broth or gelatin solution
Film/foil placement – positions sealing film over trays
Heat sealing – seals film to tray rim reliably
Date/Batch coding – prints production info
Discharge – sealed trays exit for labeling/cartoning

🧱 Typical Applications
✔ Pork skin jelly / aspic squares
✔ Meat jellies in savoury packs
✔ Broth or gelatin dessert trays
✔ Mixed vegetable/meat aspic trays
✔ Ready meals with gelatin layer

📦 Tray & Film Materials
Tray materials
PP / PET / CPET (food-grade trays)
Paperboard trays with PE/PP lining
Sealing films
PE / PET-PE laminated roll film
Easy-peel film (important for consumer trays)
Pre-cut foil lids (optional)

🔁 How It Works — Step by Step
1. Tray Feeding
Automatic denester places trays onto a conveyor.
Photo sensors verify tray presence.

2. Filling Station
Servo piston or volumetric filler doses pork skin jelly into each tray.
For jelly that sets after fill, filling can be done warm so it gels in tray.

3. Optional Topping / Broth Fill
A second filler can dose gelatin broth, stock, or sauce if your product is layered.

4. Film Placement
A film reel system feeds film across trays.

5. Heat Sealing
Temperature and pressure are controlled
Creates airtight, leak-proof seals protecting quality.

6. Coding & Inspection
Inkjet coder prints date, batch, barcode.
Optional vision check confirms seal quality & print legibility.

7. Discharge
Sealed trays exit onto conveyor for packing or further inspection.

⚙️ Key Features to Require
✔ PLC + Touchscreen HMI – recipe storage for multiple tray sizes
✔ Servo filling – accurate dose for jelly
✔ Adjustable sealing parameters – temp/pressure/dwell time
✔ Stainless steel food-grade construction (SUS304/316)
✔ Quick mold changeover – different tray formats
✔ Safety interlocks & emergency stop
✔ Automatic film tension & web tracking
✔ No tray / no seal logic (saves film)

📊 Typical Specs (Example)
Parameter Typical Range
Tray size customize
Fill volume 100–800 ml
Speed 10–60 trays/min
Power 220/380V, 3-phase
Air 0.6–0.8 MPa
Machine construction SS304 (food zone)
Control PLC + HMI

🧊 Optional Add-Ons
Vacuum or MAP (Modified Atmosphere)
Removes air to slow spoilage
Flushes N₂/CO₂ before sealing for extended shelf life
Multi-lane filler
Speeds up production with multiple heads

Tray Denester
Automates tray feeding with minimal labor
Vision Inspection
Seal/print verification
Checkweigher
Final weight QC

🏭 Typical Production Line Layout
Tray denester → Filler → Optional 2nd filler (broth) → Film sealer → Coder → Vision check → Outfeed → Cartoner

📌 What You Should Confirm Before Spec’ing a Machine
Tray dimension (length × width × height)
Product viscosity & temperature at fill
Required speed (trays per hour)
Film type (roll vs pre-cut lids)
Shelf life target (chilled vs MAP extension)
Integration needs with upstream (cooking) and downstream (labeling/cartoning)

⭐ Example Use Cases
Retail packs of pork skin jelly for supermarkets
Meal kits containing aspic pieces
Multi-compartment meat & jelly trays
Premium chilled desserts with gelatin layer

If you want, I can prepare:
✅ A machine specification sheet ready to send to suppliers
✅ A layout drawing for your facility
✅ A machine comparison table for different speeds & budgets

Just tell me:
tray size, desired capacity (trays/hour), and whether you want MAP/vacuum sealing.