Скачать или смотреть 100Kg Toothpaste Manufacturing Plant

Fixit Engineering’s Toothpaste manufacturing plant is highly versatile and used for manufacturing Toothpaste, Ointments, Creams, Gels, Cosmetics, and other viscous products.

In our toothpaste plant, products are processed under vacuum, eliminating the major problem in aeration. Vacuum produces an almost air-free environment during mixing which enhances mixing quality and guaranteed company savings can be benefited. These mixers have powerful blades and products are entirely mixed due to the agitator special configuration inside the mixing tank. No dead spaces are left and mixing time is fast. These mixers are the best choice for products which are thick and need a potent way of mixing at the fastest possible time. Fixit Engineering’s Toothpaste making machine leverages modern technology and innovation to enhance production performance and efficiency. Our Toothpaste manufacturing equipment is designed to meet the specific needs and expectations of our customers.

These toothpaste manufacturing plant can be designed from 5Kg lab model upto 3000Kg production model. Contact : sales @fixiteng.com for more details.

Toothpaste Manufacturing Plant consists of,
Jacketed manufacturing vessel with Contra type Agitator
Jacketed wax phase vessel
Jacketed water phase vessel
Storage vessel
Vacuum pump
Transfer pump
Hydraulic Powerpack unit
Control panel
Interconnecting pipeline
Working platform

WORKING PRINCIPLE

Water Phase Vessel
Water Phase Vessel The water phase vessel is used for mixing all the aqueous phase ingredients with water or a similar solvent. The vessel has a jacket for heating and cooling the solution as per the required temperature, which can be controlled by steam & chilled water or electrical heating/thermic oil heating arrangement depending on the availability of utilities at the end user’s facility. The water phase vessel has a propeller type stirrer for uniform mixing and preventing vortex formation. The vessel can suck in the product and the solid ingredients via vacuum suction for minimum contamination. The solid ingredients can be added through an additive hopper at the top of the vessel or a suction port at the bottom of the vessel. After achieving the desired composition, the solution is transferred to the main manufacturing vessel automatically by means of vacuum.

Wax Phase Vessel
Wax Phase Vessel The wax phase vessel is used for mixing all the oil/wax phase ingredients with wax as the main solvent. The wax phase vessel has a jacket for heating the wax to improve its solubility at high temperatures, which can be controlled by steam & chilled water or electrical heating/ thermic oil heating arrangement depending on the availability of utilities at the customer’s facility. The vessel has a propeller type stirrer for uniform mixing. The vessel can suck in the product and the solid ingredients via vacuum suction for minimum contamination. After achieving the desired composition, the solution is transferred to the main manufacturing vessel via vacuum suction.

Main Toothpaste Manufacturing Vessel
The main manufacturing vessel is used for mixing the contents of the water phase vessel and the wax phase vessel at the appropriate temperature, which can be controlled by steam & chilled water or electrical/thermic oil heating arrangement depending on the availability of utilities at the customer’s facility. The toothpaste mixer has a top mounted contra type anchor agitator with teflon scrapers for stirring the product and scraping the material from the walls of the vessel. The toothpaste mixer also has a homogenizer at the bottom of the vessel for emulsifying the liquid-liquid mixture to a uniform composition. After attaining the desired composition and viscosity of the product, the contents are transferred to a storage vessel through a flush bottom valve to minimize product holdup in the tank.

The operations of various pumps, pneumatically operated valves (in case of automated operation) and mixers are carried out through the main control panel. The panel is made of SS304 grade material and has various safety lock systems such as the Emergency stop and Mains supply indicators for safe work and extended component life. The vessels are connected to each other via interconnecting pipelines that are manufactured as per cGMP norms and connected with sealed tri clamp connection.

As an economic substitute of complete Toothpaste manufacturing plant, Fixit Engineering offers Toothpaste mixer unit for batch production operation. This unit consists of double jacketed main toothpaste manufacturing vessel with contra type anchor agitiators, bottom entry homogenizer, vacuum pump, hydraulic powerpack and electrical panel. This toothpaste mixer provides an equivalent mixing results as compared with complete toothpaste manufacturing plant.

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