Скачать или смотреть Solving Vibration Challenges: Enhancing Machine Efficiency with Custom Vibration Damping Solutions

Solving Vibration Challenges: Enhancing Machine Efficiency with Custom Vibration Damping Solutions
(Wire-Cut EDM Machines Installed on Spring-Viscous Dashpot with Directional Stops)


An Electrical Discharge Machining (EDM) wire-cut machine employs a continuous, thin electrically conducting wire as the electrode to cut profile on a workpiece. The method known as wire cutting is highly useful for manufacturing metal parts with complex geometries.
Wire EDM is a very accurate and versatile manufacturing technique that is particularly valuable in areas like as aerospace, medical, automotive, Electronics , and tooling, where accuracy is extremely important.
Vibration-free setup for wire EDM machines because critical for various reasons
1. Precision and Accuracy:
a. Wire EDM devices exhibit remarkable precision, allowing for the fabrication of intricate features, thin walls, and fragile structures.
b. Vibrations that occur during the cutting process can cause deviations from the desired cutting route, which in turn can impact the precision of the finished product.
2. Electro-Thermal Process:
a. Wire cutting is the process of generating sparks in the spark gap between the wire electrode and the surface of the workpiece.
b. The sparks created produce a high level of electro-thermal heat, causing the material from the workpiece to melt and evaporate.
c. Even slight vibrations might disturb this delicate process, leading to uneven cuts.

3. No Cutting Forces or Vibration:
a. Wire EDM, unlike conventional machining techniques, does not produce cutting forces.
b. Vibration-free installation guarantees the stability of the wire, making it easier to achieve cuts that are constant and precise and help achieve smoother surface finish.
c. Insufficient machine rigidity can lead to tool chatter and poor surface finish. Vibration should be minimized for optimal results.
4. Materials and Hardness:
a.Wire EDM has the ability to penetrate and cut difficult materials such as hardened tool steel, carbide, and titanium.
b. These materials require meticulous handling, and any vibrations might jeopardize the quality and accuracy of the cutting.

Essentially, it is vital to maintain a vibration-free environment in order to preserve the high precision, accuracy, and reliability of wire EDM equipment, necessary to ensure optimal performance in creating intricate and precise metal components
Precision is critical in the modern industrial environment, since even the smallest vibration can upset the delicate balance of high-efficiency machinery and adversely affect the product output.. This case study examines the innovative solution that Dynemech Systems provided to the leading auto component manufacturer in India, where wire-cut machines were experiencing overall productivity issues due to incoming vibrations.


The Problem: Incoming Vibrations Hindering Machine Efficiency

A leading automotive component company faced a substantial obstacle with their wire-cut machine, a critical manufacturing process. Although the most advanced EDM equipment was acquired, the presence of external vibrations presented a significant risk to its overall effectiveness and accuracy.

Contact:

Dynеmеch Systеms Pvt Ltd.

Mob: +91-9810760131 ; +91-9911145131

Email: salеs@dynеmеch.com

www.vibrationmountsindia.com | www.vibrationdampingpads.com