Step inside a state-of-the-art banana processing factory and witness the complete journey of bananas, from freshly harvested fruit to hygienically packed healthy banana-based products. This full factory tour shows how modern food processing technology transforms simple bananas into high-quality juice and processed goods under strict quality control.
The process begins as truckloads of ripe bananas arrive at the facility and are carefully unloaded onto conveyor belts. Each batch is weighed and inspected before passing through multiple washing and cleaning stages, including water sprays, floating baths, brushing systems, and final jet rinses to ensure absolute cleanliness. Trained workers then inspect and sort the bananas, removing any fruit that does not meet quality standards.
Using advanced robotic arms and camera inspection systems, bananas are sorted by size and weight before being precisely cut and scanned for internal quality. The banana flesh is separated and processed into smooth pulp and juice, while the peels are collected for reuse and waste processing. The pulp is churned, refined, filtered, and centrifuged to remove fibers and impurities, resulting in clean, high-quality banana juice.
The juice flows through transparent pipes into stainless steel tanks, where ingredients are added and carefully mixed under controlled temperatures and timing. Multiple quality checks are performed throughout the process, including sampling, pH testing, and temperature monitoring, to ensure safety, taste, and nutritional value.
Once approved, the banana juice moves to the automated bottling line. Bottles are washed, UV-sterilized, filled, capped, inspected, labeled, and marked with batch numbers and expiry dates. Robotic systems pack the bottles into boxes, stack them onto pallets, wrap them securely, and prepare them for storage and shipping.
The factory also demonstrates sustainable practices, including banana peel processing into fiber and powder, wastewater treatment, equipment cleaning, and recycling systems. Every stage highlights the efficiency, hygiene, and precision of modern food manufacturing.
Watch till the end to see how bananas travel from farm to factory and finally to market in this complete banana processing journey.
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