Beston offers pyrolysis machines to process old tires into oil, as well as plastic, rubber, oil sludge, etc. and carbonization machine to process biomass waste into charcoal. Let's visit the Beston Factory With Fredo.
【More details】 http://bestonasia.com/
Today we are at the manufacturing plant of Beston machinery. It is located in the Shangqiu City of Henan Province. Over here we have the gate of the Industrial park, and Beston occupies three plant building and one office building inside, in total 15,000m2 and 200 people are working in it. Today I will show you every detail of it so you will feel more confident to work with us in the future. Let’s go inside.
Now we are in front of our manufacturing plant, you can see our company title is on top. This plant is for the production of carbonization and pyrolysis. Beston has two series of productions, pyrolysis is to convert scrap tire or waste plastic into oil, and carbonization is to convert biomass into charcoal. Let’s go inside and take a deeper look.
Dear friends, here we are at our manufacturing plant for production. You can see on my right side is the warehouse for accessories. And going down we will see different procedures for production, for example, the stock area, assembly area, wielding area and finishing area. Now we can go to the second floor of the warehouse and take an overview of this plant.
Let’s go to the second floor to take a look, so we will understanding better about the organization. From here we can see the entire layout of our plant. Please follow me. We have two lines of production, one is for pyrolysis, another one is for carbonization. You can see the reactors are lining up in the stock area. The logic of our plant is very logical and efficient.
Since we are in the warehouse I would like to show you some critical parts. Taking the example of these stainless steel flanges. All of the flanges we use are all of the international standards, we can compare it with a normal flange like this, that is rusty and brittle. Another example we take is the valves, over here we use the valve made out of copper or stainless steel. We can compare it with a normal valve made out of iron. The difference is huge. In Beston, we focus on every detail to make sure we make it perfect and high class for our customers.
In front of us is a reactor of pyrolysis. This is a 10 ton/day pyrolysis unit. We can see the size is 2.6*6.6m long. And the paint we use is always the heat resistant paint, it will keep a nice looking after a long time use. The material of which is made of boiler steel and thickness of 16mm. I know some suppliers take it for 10-12mm, but we would like to keep the standard. After this, I would like to point out about this big gear. This gear is made out of cast iron. It is one piece. And it is very critical for this heavy machinery because it takes the force to drive this heavy machine.
Then we move along to this part. This is the wielding work of our auto wielder. When the sheet is bent we will wield it from inside and outside two times to make sure its toughness. And after that, we will do the concentricity test pressure test to make sure there is no leakage and also the shape is completely round. And after that, we will do the penetration test supersonic test etc. Our quality control is very critical in this company. Everything has to pass our appearance test dimensional test and pressure test. Only the qualified parts will be qualified for shipping.
Our pyrolysis system can process many kinds of materials, be it scrap tyre, waste plastic, or oil sludge. And depending on the raw material and its form, be it shredded or packed, then we will choose different ways for feeding. For example, this reactor door is designed for belt conveyor feeding, it can feed big matters like an entire tire or packed plastic. And on the other hand, this one is designed for hydraulic feeder and screw feeder, it’s mainly used for shredded materials.
Here we have a base of the carbonzaition reactor. And the base consists of mainly two parts, one is the combustion chambers another one is the three-point rollers. First in the combustion chamber we have the refractories and heat resistant wool. And from the three point support, the reason of this design is because our reactor is very long and this support will reduce the chance for its deformation after a long time of use.
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