Production of cellular foam concrete

We are filling a 3 meter high cavity dummy with cellular foam concrete.





Foam concrete is an extremely useful tool in the equipment of a modern construction project manager, and MAI® porous lightweight concrete production systems are used in a wide range of building and tunnelling projects around the world.

MAI® International GmbH has been at the forefront of developing foam concrete production systems over the past few decades, and is an expert when it comes to cellular foam concrete equipment.

Our goal is to improve and facilitate the production of environmentally friendly PLC (porous lightweight concrete) materials for construction above and below ground. High-quality foam concrete requires little CO² and energy to produce, making it a very ecologically-friendly option.

Professional foam concrete systems for every jobsite

Foam concrete is an easily-workable, low-density building material that is very economical. Foamed concrete is self-compacting, free flowing and pumpable and, therefore, easy to place in inaccessible places. It has good thermal and acoustic properties and is also frost resistant.

Cellular foam concrete can be produced in a variety of densities and strengths depending on the application required.

Foam concrete has many significant benefits due to its high air content (up to 90%), making the material ideal for filling voids in underground engineering works, trench reinstatement and tunnel repair. It is also particularly useful for its insulating properties making it perfect for thermal and soundproofing insulation of floors and flat roofs.

Other areas where porous lightweight concrete is very useful are cavity filling, well backfilling, masonry grouting, setting up pipeline monolithic thermal insulation, monolithic low-rise and individual house building, levelling floors, road sub-bases and maintenance, bridge abutments and repairs, and ground stabilisation.

MAI® has developed a range of porous lightweight foamed concrete production equipment that enables customised foam concrete for every application at the touch of a button. The user-friendly interface makes the production of lightweight foamed concrete simple, with the highest levels of quality control and easy combination of units to achieve the desired results for your project.

The compact PLC equipment developed by MAI® consists of an internally cross-linked processing system that works continuously and can be operated as intuitively as a smartphone. The dry mortar compound is mixed and a foam of exactly defined consistency and density is produced. All individual components are under permanent monitoring to ensure process reliability. MAI® foam concrete equipment is already in use in Japan and Europe.

MAI® foam concrete production systems

It is important to find the best lightweight foam concrete production system to maximise performance on your building project.

Take a look at the extensive range of equipment for fully automated production of lightweight concrete available from MAI®.

Talk to MAI® about the latest technology in lightweight foam concrete production systems. Our team of experts is happy to explain why cellular foam concrete should be part of your construction project plan.



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