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How to bend steel handlebars! 


I am making a set of mountain bike handlebars in this video, but the process would be the same for moto bars as well. 

Materials - 
 - 7/8 x 0.058 4130 steel 
 - 3/8 x 0.058 4130 steel 

Math 
 - bend 1 from center - 25mm
 - bend 2 from bend 1 - 120mm
 - all 4 bends - 25⁰

Final measurements 
 - 78mm rise 
 - 12⁰ backsweep 

Tools - 
 - ‪@JDSquaredInc‬ Model 32 bender 
 - 3.5" CLR die for 7/8" tubing 
 - Wren mini belt sander 

Brazing Setup 
 - ‪@Gasflux‬ Type-B flux 
 - Glasflux C-04 1/16" brazing rod 
 - Smith AW1A brazing handle 
 - Smith #1 brazing tip 
 - TinMan ultralight hoses

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