Скачать или смотреть India’s Best Fully Automatic Transformer Bobbin Dip Soldering Machine | Dual Vibrator | DepTronics

✅ Introduction: Revolutionizing Soldering in Transformer Manufacturing
Transformer coil soldering has always been a labor-intensive and quality-critical task in the production line.

⚙️ Key Features of the Machine
Let’s explore the advanced features that make this machine stand out in the Indian manufacturing sector:

1. Dual Vibrator Bowl Auto Loading System
Equipped with two separate vibrator bowls, the machine is capable of loading two different bobbin types simultaneously.
This allows flexibility in production and reduces machine idle time during changeovers.

2. Precision Robotic Arm Pickup
The robotic pick & place arm automatically picks bobbins from the vibrator feeder and places them for soldering.
Motion programming ensures smooth and repeatable operation with high cycle efficiency.

3. Automated Flux Dipping
Each bobbin goes through controlled flux dipping.
Flux dip height, timing, and temperature can be adjusted via the HMI.
Prevents cold joints and ensures excellent solder adhesion.

4. Automated Solder Dipping
After fluxing, the bobbin is precisely dipped into the solder pot.
Angular dipping function available for complex leg designs or diagonal pins.
Consistent solder fill without spatter or bridge issues.

5. Auto Unloading on Conveyor
After soldering, the bobbin is gently placed on an exit conveyor belt.
This enables seamless integration with inspection, taping, or testing stations.

6. Compact and User-Friendly Design
Occupies less space on the factory floor.
HMI-based touchscreen for operation, diagnostics, and parameter change.
Changeover possible for different bobbin models.

🔁 Flexible for Multiple Applications
This machine supports bobbins used in:
EI transformers
SMPS high-frequency transformers
EMI filter coils
Relay coils
Solenoid coils
Toroidal bobbins (with fixtures)
And more…

The fixture can be easily changed, and the vibratory feeder bowl can be replaced to match different shapes and leg orientations.

💡 How the Machine Works – Step by Step
Here’s a step-by-step explanation of the machine's automatic workflow:

Step 1: Vibrator Bowl Feeds Bobbins
Two separate vibrator bowls constantly feed different bobbin types to the pickup station.
You can run two product types in alternate cycles or one continuously.

Step 2: Robotic Pickup
Robotic arm picks bobbin using vacuum or mechanical gripper.
Aligned through vision sensors or mechanical jigs.

Step 3: Flux Dip Station
Bobbin is dipped in liquid flux under controlled conditions.
Timed dwell and drip time to ensure minimal carryover.

Step 4: Solder Dip Station
Heated solder pot maintained at a constant temperature.
Dipping is controlled in X-Y-Z angles for full pin coverage.

Step 5: Cooling & Placement
Bobbin is held briefly for cooling before being placed on the conveyor.
Allows the solder to settle without smearing.

Step 6: Automatic Unload
The conveyor carries the bobbin to the next station or collection area.

🚀 Advantages of Our Automatic Dip Soldering System
🔸 Mass Production Ready
Perfect for large-scale manufacturers producing thousands of bobbins per day.
Cycle time optimized to increase throughput.

🔸 Major Labor Cost Savings
Replaces 2–3 manual workers per shift.
ROI achievable within a few months of operation.

🔸 100% Consistent Solder Quality
Eliminates human error, fatigue, and cold joint issues.
Controlled soldering ensures long-term product reliability.

🔸 Minimal Rejection Rate
High precision and repeatability reduce rework.
Each bobbin soldered identically every time.

🔸 Easy Changeover
Just change feeder bowls and fixtures to switch bobbin types.
HMI stores multiple soldering recipes for instant recall.

🛠️ Installation, Support & Training Across India
At DepTronics Technologies, we offer:
On-site installation & operator training
Lifetime remote support
Fast spare part availability in India
Program change and optimization services
1-year warranty with optional AMC

We’re proud partners of Diggers (China) and we ensure end-to-end service for all imported machines across India.

🏭 Why Choose DepTronics Technologies?
Trusted supplier of high-end automation machines for coil & transformer manufacturing.
Indian support team, warehouse, and service network.
Dedicated to transforming manual processes into smart factories.
Customization available as per your production goals.

📞 Contact Us Today
Interested in upgrading your production line with a fully automatic soldering machine?

📌 Company Name: DepTronics Technologies
📌 Contact Person: Deepanshu Saxena
📌 Phone/WhatsApp: +91-8800622761
📌 Email: [email protected]
📌 Website: https://coilwinder.in/product/transfo...

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