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Fig.: Jute Spinning

 Jute yarn manufacturing process flowchart:

Jute spinning can be classified in five divisions. They are: Batching, Carding, Drawing, Spinning, Winding. They are the main process, either there are sub process to manufacture jute yarn. There are two types of yarn are produced from jute spinning; sacking yarn and hessian yarn. The manufacturing process of raw jute are mentioned below.

Flow Chart of Raw Jute Spinning Process



Fig.: Flow Chart of Raw Jute Spinning Process

Jute gradePercentageTossa – C60%White – X30%Mesta – c10%

 Batching Section:
Different types of batch for different count

Batch for Hessian warp (8.25 Ibs per spindles) the batch is given bellow:

Jute grade PercentageTossa – C30%White  – X50% White  -c20%

 Batch for Hessian Weft (8.5 Ibs per spindles)

Jute gradepercentageHard jute60%Soft jute40%

 Batch selection for Sacking warp (count 10.25 lbs/ spyndle)-

 Emulsion Section:

What is emulsion:
Emulsion is a mixture of some lubricating agents which is applied on jute fibre to make the fibre soften and flexible for spinning; prepared for spun.

An emulsion is an intimate mixture of two immiscible liquids where one is dispersed in small globules on the other and addition of a third substance brings stability. Emulsion is made by splitting up oil into minute drops which are prevented from reuniting in water.
Basic ingredients of an emulsion :
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