Welcome to Sahil Machines, global leaders in CNC Turning, Milling, and Vertical Turning Lathe (VTL) solutions. With decades of experience in precision engineering and machine tool manufacturing, Sahil Machines has established itself as a trusted OEM supplier of CNC Machines for railways, aerospace, heavy engineering, oil and gas, and defense industries. Our machines are designed and manufactured in India under the Suraj Series brand and exported worldwide.
This video showcases the Automatic Tool Changer (ATC) system integrated into our CNC Vertical Turning Lathe (VTL). The ATC is one of the most critical subsystems in modern CNC machining, as it drastically reduces downtime, eliminates manual intervention, and allows machines to handle high-mix, low-volume production with superior efficiency.
What You’ll See in This Video
• ATC Rotation and Clamping Demonstration: The tool magazine rotates quickly and positions the selected tool with precision.
• Seamless Tool Switching: Tools are automatically unclamped and clamped into the spindle without operator involvement.
• CNC Control Integration: Powered by Siemens or Fanuc controllers, ensuring precision tool selection, fast changeover times, and error-free operations.
• Real-Time Machining Automation: Demonstration of high-precision tool changes during live cutting operations.
• Heavy-Duty Operation: The ATC is built to handle large cutting tools, ideal for heavy-duty turning and boring cycles.
Key Highlights of CNC VTL with ATC
• Automatic Tool Changer (ATC): Reduces setup time and enables continuous production.
• Rigid Construction: Robust structural design to accommodate large and heavy jobs.
• High Accuracy: Conforming to IS Standards and ISO 230-2 accuracy requirements.
• Through Spindle Coolant: Available with BT50/BT60 tool interfaces for high-pressure coolant supply.
• Control Options: Siemens 828D and Fanuc 0i TF controllers for flexibility.
• Applications: High-mix, low-volume production, aerospace structures, railway components, heavy-duty valve machining, and precision parts for energy and marine industries.
Benefits of ATC in CNC VTL
• Productivity Gains: By reducing non-cutting time, ATCs increase overall machining efficiency.
• Operator Independence: Automatic tool changes eliminate manual tool handling, reducing the risk of error.
• Flexibility: Allows one machine to perform multiple operations such as boring, facing, turning, threading, and grooving without manual tool replacement.
• Repeatability: Tool clamping systems ensure that every tool change is performed with micron-level accuracy.
• Durability: Built with high-strength components designed to withstand long operating cycles in heavy-duty environments.
Applications of CNC VTL with ATC
The Suraj CNC VTL with ATC is used across multiple industries that require machining of large and complex workpieces. Typical applications include:
• Aerospace: Machining of turbine discs, housings, structural components.
• Railways: Axles, wheel discs, bogie frames, brake systems, and couplings.
• Automotive: Large engine parts, flywheels, crankcases.
• Oil and Gas: Wellhead equipment, valve bodies, flanges, pump housings.
• Heavy Engineering: Crusher cones, mining equipment parts, large forging dies.
• Marine and Shipbuilding: Propeller hubs, stern tubes, marine valves.
Technical Excellence by Sahil Machines
All Sahil CNC VTLs with ATC undergo rigorous testing before dispatch, including:
• IS Standard Tests: Geometric alignment, spindle runout, accuracy verification.
• Load Testing: Machines are tested under simulated heavy-duty cutting loads.
• Electrical Systems: Control panels are designed as per IS 732, IS 3043, and IS 4237.
• Dynamic Validation: Machining tests with heavy depth of cut operations to verify stability and repeatability.
• Probing Integration: Workpiece and tool probes for accurate job setup and tool offset measurement.
Explore More at Sahil CNC
• CNC Vertical Turning Lathes:
https://www.sahilcnc.com/turning-mach...
• CNC VTL 2000 Model Details:
https://www.sahilcnc.com/turning-mach...
For enquiries and product details:
Phone: +91 84276 41925
Email: [email protected]
Website: www.sahilcnc.com
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