Automatic Bottle Filling & Capping Machine Using PLC

This Video shows the demonstration of “Automatic Bottle Filling & Capping Machine Using PLC”.
To minimise the man power and human induced mistakes in manufacturing industries, PLC based systems are used for automation of various industrial processes, especially in packaging department. The bottle filling and capping machine is a programmable system which enables user to automate the bottle filling process.
In this system empty bottles are placed on the conveyor belt from one end, it is then moved towards water nozzle which is powered by a water pump. Switching of this pump is controlled by a replay board which determines the amount of time pump has to be active hence deciding the water level in water bottle.
Once the bottle is filled with the content, it goes to the rotating cylinder which is guided by the stepper motor, where a “cap mounting mechanism” mounts the caps on the bottle. Same rotating cylinder aligns the bottle with the DC motor, where pneumatically actuated piston pushes the DC motor-setup on the cap. With the help of rotational motion from DC motor-setup, caps of the wattle bottles are tightened up. These filled and capped bottles are then transferred to packaging box through next conveyor belt.
All these processes are controlled by a programmable logic controller (PLC) i.e these can be easily modified and new processes can be added as per user’s needs.

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