How to Retrofit Xenon Headlights - Ford Focus Mk1

How to Install Xenon Headlights into a Pre-Facelift Ford Focus Mk1, with Auto-leveling and Headlight Washers.

In this video, I'm showing the installation process of Xenon (Hella) Headlights, like the ones found on a Ford Focus ST170 or on some GHIA models. This retrofit is for the skilled DIY-ers. But I'm going trough all the main steps on how to do the wiring and everything else.

Useful links:
http://foka24.de/Focus/Xenon.html - I got lots of information from this German website and I also used a few of his photos.
http://navody.ford-focus.cz/Ford_Focu...
This is a PDF with all the wiring diagrams found on the MK1 (some pre facelift diagrams are missing)

Social media Links:
  / n33sworkshop  

Part you'll need:
-Hella (Xenon) Headlight Assembly (including ballast)
-Auto Leveling Sensor Front (Master)
-Auto Leveling Sensor Rear (Slave)
-Headlight Switch (Without Manual Leveling)
-Headlight Washer Nozzles + Caps
-Headlight Washer Pump
-Headlight Washer Hose
-Windscreen Washer Reservoir with 2nd Headlight Washer Pump Cutout
-Headlight Washer Relay
-Engine Bay Wiring Harness (or just the wires you need from it) or Adapter Harness
-Headlight Washer Pump Wiring Harness
-3 Wires from the Rear Sensor to C51
-3 Wires from the Rear Sensors from C51 to C71.

Tool you'll need:
-Socket set (including 8,10,13,15,17,19)
-T40, T50 torx and other sizes
-wrenches
-Cordless Drill and bits
-Screwdrivers
-Needle nose Pliers
-Box cutter + Electrical tape
-Wire Cutting Pliers + Zip-ties
-Crimping Press + Ferrules (pins)
-Hot Glue Gun + Hot Glue Sticks
-Heat-shrink Tubing + Heat gun
-Multimeter
-Vacuum Cleaner

Music from: 1.8 TDdi

0:00 - 0:11 Intro
0:11 - 1:04 Parts You Need
1:04 - 2:14 Wiring Explanation
2:14 - 3:06 What Needs Dismantling
3:06 - 5:18 Locating C71 Plug
5:18 - 18:44 Wiring
18:44 - 22:15 Headlight Washer and Auto-Leveling
22:15 - 26:04 Inside Wiring
26:04 - 26:32 Failed Tests
26:32 - 27:55 The Result
27:55 - 28:17 Outro

Disclaimer: Due to factors beyond the control of N33s Workshop, I cannot guarantee against improper use or unauthorized modifications of this information. N33s Workshop assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Use this information at your own risk. N33s Workshop recommends safe practices when working on vehicles and or with tools seen or implied in this video. Due to factors beyond the control of N33s Workshop, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not N33s Workshop.