Скачать или смотреть 3DEO | How Our Metal 3D Printing Technology Works - Intelligent Layering®

​‪@3deoinc‬ is the world’s highest volume manufacturer of 3D printed precision metal components made with our patented metal 3D printing technology, Intelligent Layering®. Our proprietary technology, expertise in complex geometries and design for additive manufacturing (DFAM) make 3DEO stand out from other manufacturers.

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Video Transcript:

CNC machining is one of the most precise and trusted manufacturing technologies in the world. Design possibilities are limited, but CNC has been the time-tested standard for decades.

The advent of 3D printing heralded a new era of digital manufacturing that was fast and flexible with unprecedented design freedom. But to date the quality and cost of 3D printed parts have fallen short of competing with traditional manufacturing. Until now.

What happens when the most trusted form of manufacturing (CNC) meets the design freedom, flexibility and speed of 3D printing?

3DEO’s patented metal 3D printing technology combines the best of both worlds to unlock the full potential of metal 3D printing and allow product innovators to launch better products faster.

3DEO’s process uses CNC machining on a layer-by-layer basis to form green parts. The build area is 81 square inches, covered by 8 spindles operating at 60K RPM with micron-level positional accuracy.

There are three steps to the printing process. The first step of the process is to spread metal powder across the build area. At less than 10 microns nominal, 3DEO spreads the finest particle size metal powder. Depending on part geometry or print speed required, the printer can automatically vary layer thicknesses anywhere from 50 microns to 250 microns.

The second step is to bind the entire layer of powder with a proprietary spray system. This spray technology creates uniformity and precise control over depth of penetration, which is impossible with inkjet-based binder jetting.

The third step is to cut the new layer with up to eight micro end mills. On a layer-by-layer basis, these cutters define the perimeter of the part and any internal features.

These three steps - spread, spray, cut - are repeated as many times as necessary to build the entire part.

3DEO’s technology creates new possibilities in 3D printing, such as the ability to define many layers at the same time or to cut upward-facing geometries in three dimensions, eliminating layer lines.

When the print is complete, the build is automatically removed from the printer and the next job in queue starts immediately.

At last, 3DEO is unlocking the potential of metal 3D printing and allowing product innovators to Launch Better Products, Faster.