Polysoude - Orbital Welding with TS 2000 Tube Sheet Welding Heads

Orbital Welding with TS 2000 Tube Sheet Weld Heads is particularly designed for high duty cycle applications
Open head, designed for flush, protuding and recessed tubes. The weld head is introduced and centred in the tube to be welded by means of a centring mandrel. During welding, the head body remains stationary, the welding torch rotates around the tube.
TIG / GTAW cold wire welding of tubes to tube sheet joints (I.D. from 10 mm/0,50" to O.D. 60 mm/2,40")

Unique features

Compatible for work with all series of Polysoude power sources: xx4 series without AVC; xx6 and PC series with AVC.
Various toolings are available to accommodate with all existing tube joint designs.
Interchangeable I.D. related, flexible centring mandrels to comply with standard tube tolerances.
Particularly designed for high duty cycle applications by means of high temperature resistant materials and closed loop water cooling.
Endless rotating torch, no cable wrap-up by means of a unique collector to supply the torch with welding current, shielding gas and cooling liquid.
Closed loop regulation to ensure precise, constant or pulsed welding speed.
Encoder for position based control of the welding program.
Return-to-home feature: the electrode gear automatically returns to its starting position.

Accessories and options for particular needs

Flexible centring mandrel for all tube I.D.'s.
Filler wire feeder modules on board (1,5 kg / 4" spool) or floor mounted POLYFIL (15 kg spool) with adjustable wire guide and liner (wire size 0,8 mm).
Pneumatic prepositioning device to increase handling comfort and therefore quality and productivity.
Various standard torch angles and special toolings are available for all existing
tube joint designs and types of heat exchangers.
Purge gas chamber for titanium and inconel, independent from torch
shielding gas, reducing purge time and weld oxidation.
Extension cable (15 m).
Dual weld head switch box.
Compact brief-case for packing, transport and storage.
Tungsten electrodes, pre-sharpened.

More information about automated welding solutions from POLYSOUDE here: https://www.polysoude.com/orbital-and...

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