Imported parts for Bajaj Chetak | Engine Rebuild | Bajaj Chetak Restoration | Danmotor | Part 4

In this video we will describe in detail about the various parts of the Bajaj Chetak engine and also share with you the spare parts that we imported from Indonesia for this engine rebuild. We will do a separate video about the history of PT Danmotors Indonesia.

Malayalam Video Link
   • ചേതക്കിനും ഇമ്പോർട്ടഡ് പാർട്സ് കിട്ടു...  

English Video Link
   • Imported parts for Bajaj Chetak | Eng...  

Kindly find below the details of the spare parts used for this build.

BEARINGS
1. Crankshaft bearings
SKF 1838001 C3 or 1838001 C4

2. Main shaft bearing (rear wheel)
SKF 6204
Oil Seal dimensions : 47x27x6 (mm)

3. Cluster gear bearing
SKF 613963 C3
Alternatives for this bearing are mentioned below.
SKF 613963 C3 is no longer in production.
FAG 534517JNC3
NKN 613852
NRB JB1005 C3

4. Cluster gear needle bearing
21 needle bearings are required. Dimensions are as follows.
Diameter - 2mm, Length 11.8mm.

5. Gear selector shaft roller cage bearing
Danmotor part number : 106956-06

Engine parts from DANMOTOR
1. Cylinder kit (Two Port)
Danmotor part number : D - PG - 700025

2. Carburetor (20:20)
Danmotor part number : D - PG - 247873

3. Clutch Bell (21 Teeth, 6 spring)
Danmotor part number : D - PG - 113070

4. Gear selector
Danmotor part number : D - PG - 921671

5. Clutch cover O-ring
Danmotor part number : D - PG - 17781

6. Connecting Rod (STD)
Danmotor part number : D - PG - 137769

7. Gear selector cross (Cruciform)
Danmotor part number : D - PG - 223225

8. Starter gear (12T outer, 12T inner)
Danmotor part number : D - PG - 113526

9. Roller cage bearing for gear selector shaft
Danmotor part number : 106956 - 06

10. Rubber buffer kicker quadrant
Danmotor part number : D - PG - 178338

11. Gear selector cover
Danmotor part number : D - PG - 59465

12. Silencer muffler
Danmotor part number : D - PG - 124046

TEETH COUNT OF GEARS
1. Cluster gear / Spring gear
68T - 21T - 17T - 13T - 12T
(Clutch - 4th - 3rd - 2nd - 1st)

2. Gearbox
First gear - 57T
Second gear - 42T
Third gear - 38T
Fourth gear - 35T

Petrelplus Engine Assembly Paste purchase link
https://petrelplus.com/Engine-Assembl...

Timestamps
00:00 - Teaser
01:40 - Intro about Danmotor
03:54 - Crankcase
09:04 - Crankshaft and Connecting Rod
11:17 - Clutch
16:33 - Gearbox
24:00 - Cluster gear spring replacement
29:10 - Magnet and Electricals
33:18 - Cylinder head, Carburetor and Gear selector
39:01 - Cylinder kit
40:44 - Exhaust
42:25 - Engine Assembly Paste