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How To Quickly Weld Two 45° Square Tubes/Pipes Into 90°? Just Use Tate Flash Butt Welding Machine
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Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
E-mail: [email protected]
Website: https://tateweld.com
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How to Welding Square Tubing at 90 Degrees? Discover the TATE 90° Square Tube Flash Butt Welding Machine

When it comes to welding square tubing at precise 90-degree angles, achieving strong, clean, and reliable joints is a challenge for many manufacturers. That’s where the TATE 90° Square Tube Flash Butt Welding Machine comes into play. Designed with advanced automation and engineering excellence, this machine delivers superior results compared to conventional welding processes, making it an ideal choice for industries requiring high-strength and precision welded frames, structures, and assemblies.

Unlike manual welding, which often leads to misalignment, inconsistent penetration, or excessive heat damage, the TATE machine applies the flash butt welding process — a highly efficient resistance welding method that uses controlled electrical energy and mechanical pressure to achieve perfectly fused joints. This ensures strong metallurgical bonds without the need for filler materials, shielding gases, or additional consumables.

✅ Key Advantages of the TATE 90° Square Tube Flash Butt Welding Machine
Perfect 90-Degree Welding – Specifically engineered for square tubing, ensuring accurate and repeatable right-angle joints.

High Welding Strength – Produces joints as strong as or stronger than the parent material, with no porosity or weak spots.

Energy Efficient – Flash butt welding consumes less energy compared to MIG or TIG processes, reducing operating costs.

No Consumables Needed – Unlike arc welding methods, no filler wire, electrodes, or shielding gas are required.

Automatic Alignment & Clamping – The system firmly holds tubes in position to guarantee precision and eliminate operator error.

Reduced Heat-Affected Zone (HAZ) – Protects material integrity and reduces deformation, making it suitable for thin-wall and high-strength tubing.

Durable and Reliable – Built with industrial-grade components to ensure long-term performance and stability in heavy-duty production environments.

User-Friendly Operation – Equipped with a digital control interface, making it easy for operators to set welding parameters and monitor quality.

🔧 Applications of the Machine
The TATE Square Tube Flash Butt Welding Machine is widely used across multiple industries where 90° tube welding is essential:

Furniture Industry – Strong welded joints for chairs, tables, and structural frames.

Automotive Manufacturing – Precision joining of chassis, supports, and tubular frames.

Construction & Infrastructure – Welding of steel frameworks, scaffolding, and architectural structures.

Sports & Fitness Equipment – High-strength welded joints for gym machines, bicycles, and support frames.

Storage Racks & Shelving – Ensures durability and long service life under heavy loads.

🌟 Why Choose TATE?
TATE has built a strong reputation in the global market for innovative welding solutions. With years of expertise in welding automation, we deliver machines that combine efficiency, accuracy, and long-term reliability. Our Square Tube Flash Butt Welding Machine is designed not only to meet but exceed customer expectations, making it the preferred choice for professional fabricators worldwide.

By choosing TATE, you’re investing in:

Consistent welding quality.

Faster production cycles.

Reduced operational costs.

Reliable customer support and after-sales service.

❓*FAQs*
Q1: What welding method does this machine use?
A1: It uses the flash butt welding process, which applies electrical resistance and mechanical pressure to achieve strong joints without filler materials.

Q2: Can this machine weld round pipes as well as square tubes?
A2: While optimized for square tubing at 90°, it can also be adapted for round tubes and other profiles with optional fixtures.

Q3: What materials can be welded with this machine?
A3: It is suitable for carbon steel, stainless steel, alloy steel, and other conductive metal tubing.

Q4: How accurate is the 90° joint alignment?
A4: The automatic clamping system ensures precise right-angle alignment within ±0.1 mm.

Q5: Do I need shielding gas or filler material?
A5: No. The flash butt welding process requires no consumables, saving costs on gas and filler wire.

Q6: Is operator training required?
A6: Minimal training is required. The digital control panel and automated clamping make the machine very user-friendly.