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Metal pipes stand as the backbone of modern infrastructure, spanning applications from oil and gas transmission to municipal water supply, chemical processing, and renewable energy systems. Yet, their performance and lifespan are perpetually threatened by corrosion—a silent, costly menace that causes pipe failure, environmental contamination, and billions in annual maintenance losses.
Wanrooe plastic coating extruder mainly covers the outer layers of various iron wires, iron pipes, steel pipes, aluminum pipes, metal hoses, etc. The outer layer coating mainly uses different plastics such as PVC, PE, ABS, PA, etc. Can be an ordinary iron pipe, stainless steel pipe, aluminum pipe and other different materials. The products produced are suitable for different occasions such as outdoor and indoor and are widely used in the fields of decoration, heat preservation, antisepsis and etc.
Processing flow:
Raw material →Steel straighter feeder→Pre-heater→Coating mold→Extruder→Cooling water tank→Blowing system→Haul off→Cutter and meter counter→Pipe rack→finished product inspecting&packing
The extrusion unit is the core of the line, where high-density polyethylene (HDPE) or medium-density polyethylene (MDPE) resin—melted at 180-220℃ in an extruder—are uniformly extruded onto the pre-treated pipe surface. Key components here include:
Single-Screw or Twin-Screw Extruder: Designed to melt, mix, and convey PE resin with consistent viscosity, ensuring uniform coating thickness.
Crosshead Die: A specialized die that wraps the molten PE around the moving pipe in a seamless, continuous layer. The die’s design is tailored to the pipe’s diameter (ranging from 16mm to 800mm or more) to maintain coating uniformity.
Product link:https://www.wanrooe.com/pp-pe-pvc-abs...
Applications:
1. Suitable to U-PVC,C-PVC,M-PVC,HDPE,LDPE,PPR,PP,ABS pipe extrusion
2. plastic pipe with various diameter and wall thickness, from 16-800mm.
3. the steel pipe coating pe plastic machine mainly includes a single/twin screw extruder, pipe extrusion die, vacuum calibrating water tank, spray cooling water tank, hauling unit, cutting unit and stack unit. the extruder is specially designed for producing PVC pipe.
4.adoped the Simens, ABB, Schneider famous brand electric components and high-quality extruder alloy screw and barrel
5. Supply technical service, formula guide and staple raw material purchase
PE is inherently resistant to moisture, chemicals (acids, alkalis, salts), and soil bacteria—common causes of metal pipe corrosion. The seamless, dense PE coating acts as a physical barrier, isolating the metal pipe from corrosive environments (e.g., underground soil, seawater, chemical media) and extending the pipe’s service life from 10-15 years (uncoated) to 30-50 years (coated).
For applications like oil/gas transmission or electrical conduit pipes, the PE coating provides exceptional electrical insulation (dielectric strength ≥20kV/mm) and thermal insulation. This prevents electrochemical corrosion (caused by current leakage) and reduces heat loss, improving energy efficiency in pipeline operations.
Extruded PE coatings are flexible (elongation at break ≥300%) and impact-resistant, enabling coated pipes to withstand transportation, installation, and soil settlement without cracking. The coating also exhibits high abrasion resistance, protecting the pipe from damage during burial or handling.
For much more info, please visit our website:
Wechat ID: WANROOE
Whatsapp: 0086-18962233220
Skype:"China.plastic.machine"
Email: [email protected]
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Chinese Website:
http://www.China-tireshredder.com
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