2022 Honda Civic Hatchback Production in Indiana

Honda Civic Production US Indiana
Manufacturing the 2022 Honda Civic Hatchback
IAP is one of only two Honda plants globally currently producing the all-new 2022 Civic Hatchback. Honda associates in Indiana leveraged their decade-plus of experience with Civic production to take on a number of new challenges to build the all-new 2022 Civic Hatchback. This included new production technologies and processes.

Several IAP associates lived and worked in Japan for up to two years to collaborate with the R&D team and manufacturing associates from around the world who will build the all-new Civic. This collaboration helped lead to changes in design and processes to make it easier for IAP associates to build Civic and achieve a high level of quality.
A new lightweight composite (resin) hatch replaces the previous steel structure, which contributes to a more coupe-like design and high fuel economy. Associates at IAP used virtual training to develop the processes required to install the new hatchback, including a lift assist device to improve associate ergonomics when putting the tailgate in place.
IAP associates worked closely with Honda R&D team members to develop the strategy for application of structural adhesive to the Civic body to create the most rigid body ever for Civic Hatchback. The adhesive enhances safety and dynamic performance, reduces weight for fuel efficiency and increases cabin comfort. The solution created by IAP associates included investment in the installation of nine new robots to apply the adhesive.
Civic Hatchback features a laser brazed roof for the first time, employing Honda's latest dual beam laser technology to join the roof to the body side panels for a seamless exterior appearance and an even stronger vehicle body. In addition to learning the new process, IAP associates devised a 57,600 sq. ft. expansion to make room for the new laser brazing equipment.
IAP is applying spray foam to hollow portions of the vehicle's body structure for the first time to reduce noise transmission for a quieter cabin. IAP associates studied the new hatchback design to identify where and how to apply the foam, resulting in the addition of new equipment and a critical change in the tailgate area to ensure high quality.
Honda's Anna Engine Plant in Anna, Ohio builds the 1.5-liter turbo 4-cylinder engine, while Honda of Canada Mfg. produces the 2.0-liter, 4-cylinder engine.

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