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SINONEO MAGNETS Case Study - Revolutionizing Glass Purity with Magnetic Filtration

This case study showcases the successful implementation of SINONEO MAGNETS' Easy Clean Magnetic Grid system to solve a raw material purity issue for a leading glassware producer in the Middle East.

Key Facts and Ideas:

The Problem: Fine iron particles were contaminating the glass raw materials, leading to:
Subpar product quality
Equipment wear
Increased production costs

Client Needs:

Temperature resistance up to 80°C
Specific dimensions (300x300x40mm outer frame)
Easy cleaning
Magnetic strength of 12,000 Gauss

SINONEO's Solution:

Easy Clean Magnetic Grid system tailored to the client's needs
Cost-effective design modification: Reduced rod diameter from 32mm to 25mm while maintaining required magnetic strength
Collaboration and Customization:
Close collaboration with the client throughout the design process
Detailed drawings and specifications provided

Testing Phase:

Two sample units manufactured and delivered within 15 days
Extensive testing by the client on their production line

Results:

Effective Filtration: "The magnetic grids successfully removed fine iron particles almost 100% from the raw materials."
Improved Product Quality: "The purity of the glassware increased, leading to higher customer satisfaction."
Enhanced Efficiency: "The production process became smoother, reducing downtime and maintenance costs. Production costs were reduced by 20% due to the elimination of particle-related defects."

Outcome:

The client placed multiple orders for additional Easy Clean Magnetic Grids.
The system set a new standard for quality and efficiency in the client's production process.

This case study demonstrates the effectiveness of SINONEO MAGNETS' customized magnetic filtration solutions in addressing critical production challenges and achieving significant improvements in product quality and operational efficiency.