Скачать или смотреть From Sticky Notes to Systems!

Here's what was happening at Fat American Manufacturing / JCR Offroad (@LeanByDoing) before GembaDocs with just ONE simple packaging task for Sam:

Step 1: Gets a work order from the ERP system (only shows part number)
Step 2: Grabs tape measure to figure out box size
Step 3: Measures product, writes dimensions on sticky note
Step 4: Walks to box machine with his little note
Step 5: Manually inputs measurements and creates box
Step 6: Repeat this ENTIRE process for every single order

Now multiply this by 1,000+ SKUs and multiple workers.

The waste was absolutely staggering!

THE TRANSFORMATION:
They documented every single packaging specification into visual standard work. Now Sam scans one Kanban card and instantly sees:

✅ Exact box type and dimensions
✅ Step-by-step packing instructions
✅ Wrapping methods and materials
✅ Quality checkpoints

Result? What used to take 10+ minutes of measuring and note-taking now happens in 30 seconds.

Fat America Manufacturing's full lean tour can be found at https://eu1.hubs.ly/H0mPVkF0