Скачать или смотреть SEMI AUTOMATIC PAPAD MANUFACTURING I VIDEO FROM B.KUMAR FOOD CONSULTANCY SERVICES RAJKOT_9824930108

Semi-automatic papad manufacturing involves a combination of manual and automated processes to produce papad, a popular thin, crisp, disc-shaped food from the Indian subcontinent. Here's a general overview of the process:

Dough Preparation:

Mix urad dal flour, salt, spices, a small amount of oil, and sodium bicarbonate (if used) in a dough mixer.
Gradually add water to form a stiff dough.
Sheeting:

The dough is then fed into a sheeting machine where it is rolled into a thin sheet.
The thickness of the sheet can be adjusted depending on the desired thickness of the papad.
Cutting:

The sheeted dough is then cut into circular shapes using a cutting machine.
The size of the papad can vary, and different machines come with customizable cutters.
Drying:

The cut papads are then dried. This can be done either by sun drying, which is a traditional method, or using a mechanical dryer for a quicker process.
Proper drying is crucial to ensure the crispiness of the papad and to prevent spoilage.
Quality Check:

After drying, a quality check is essential to ensure that the papads have dried uniformly and have the right texture.
Packaging:

The final step is packaging the papads. This can be done using a semi-automatic packaging machine.
Packaging is important for maintaining freshness and for ease of distribution.
Considerations
Hygiene and Safety: Ensure cleanliness and food safety throughout the process.
Consistency: Maintaining consistency in thickness and flavor is key.
Storage: Store the raw materials and finished product in a cool, dry place to prevent spoilage.
Scaling Up
To scale up production, you can increase automation in areas like dough mixing, sheeting, and packaging. Fully automated lines are also available, which can significantly increase output and consistency but require a higher investment.

Regulatory Compliance
Ensure compliance with local food safety and manufacturing regulations, including obtaining necessary certifications and permits.

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