Motor Copper Enameled Wire Spot Welder Source Factory WhatsApp: +8613062657065
How to Weld Motor Enameled Wire ? Just use the TATE MF Spot Welder
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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: https://tateweld.com
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Looking for a powerful, efficient, and cost-effective way to weld copper enameled wires for electric motors, coils, and winding components? Discover the next-generation TATE Motor Enameled Wire Spot Welding Machine, an innovative solution that eliminates the need for manual paint removal before welding. Designed for precision, speed, and high production environments, this advanced welding machine delivers flawless joints without damaging wire insulation, saving time and labor costs while enhancing quality and consistency.
✅ Why Choose TATE’s No Paint Stripping Spot Welding Machine?
Conventional welding methods typically require prior paint stripping, which not only increases processing time but also introduces risks of oxidation, insulation damage, and human error. The TATE machine completely bypasses that step, utilizing a precision-controlled capacitive discharge (CD) welding process to pierce through enamel and achieve a solid copper-to-copper connection instantly.
Whether you're producing motor stators, transformers, solenoids, electric brushes, or relay coils, this machine ensures a clean, low-resistance weld—every single time.
⚙️ Core Features & Specifications:
Welding Method: Capacitive Discharge Spot Welding
Paint Removal: Not Required (welds directly through enamel)
Wire Diameter Range: 0.2mm – 1.6mm
Electrode Type: High-hardness tungsten/copper alloy for long life
Control System: Digital microcontroller with touch panel interface
Cooling System: Air-cooled with optional water cooling for high-duty cycles
Power Supply: 220V / 50Hz / Customizable
Automation Option: Available with auto wire feeder and dual-station rotary platform
🌍 Key Advantages:
No Paint Stripping Required: Eliminates manual prep, increases throughput
Minimal Heat Affected Zone (HAZ): Prevents thermal damage to nearby components
Consistent Welding Quality: Digital control ensures uniform weld current and pulse time
Space-Saving Design: Compact structure ideal for high-density production lines
High Compatibility: Supports a wide range of enameled copper wire, tinned wire, stranded wire, and more
Energy Efficient: Low power consumption for sustainable manufacturing
Low Maintenance: Long-lasting electrodes and stable circuitry reduce downtime
🏭 Applications Across High-Value Industries:
The TATE Motor Enameled Wire Spot Welding Machine is ideal for high-precision electrical industries, including:
Automotive Motors – seat motors, wiper motors, blower motors
Home Appliance Motors – washing machine motors, fan motors
Power Tools – drill motors, grinders, cutters
Electronics – transformer winding, relay coil joining
EV Components – e-bike motor coils, stator windings
Industrial Controls – sensor wire welding, servo motors
Whether you're a manufacturer of OEM motors, electric coils, or solenoids, this machine helps you increase yield, reduce operator dependency, and maintain high welding quality for enameled wires.
🔒 Safety and Efficiency First
The system integrates overcurrent protection, electrode wear detection, and real-time current feedback, ensuring each weld is both safe and consistent. Its ergonomic foot pedal or automatic trigger option allows for easy operation and integration into semi-automatic or fully automated production lines.
7 FAQs About Motor Enameled Wire Spot Welding Machine:
Q1: Does this machine remove the enamel coating before welding?
A1: No. The TATE machine directly welds through the enamel, eliminating the need for paint stripping.
Q2: What wire diameters can it weld?
A2: It supports wire diameters from 0.2mm to 1.6mm, customizable upon request.
Q3: Is this machine suitable for stranded wires?
A3: Yes. It can weld both single-core and stranded enameled wires effectively.
Q4: Can the machine be integrated into an automated line?
A4: Absolutely. It offers automation options including robotic wire feeding and rotary stations.
Q5: What materials can it weld?
A5: Primarily enameled copper wire, tinned copper, aluminum wire, and copper-stranded wire.
Q6: Is it energy efficient?
A6: Yes. It uses a capacitive discharge system, which requires lower energy compared to arc welding.
Q7: What industries typically use this machine?
A7: It’s widely used in motor manufacturing, electronics, EV components, transformers, and home appliances.
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