Скачать или смотреть Mastering MTTR, MTBF, & CMMS: The Ultimate Guide to Preventing Unplanned Shutdowns in Engineering

Unplanned shutdowns are incredibly expensive, leading to lost productivity, lost revenue, and increased costs that no business can afford to waste. This video dives deep into the metrics and technology necessary to transform your maintenance strategy from reactive to proactive, keeping your operations running smoothly.
What You Will Learn:
1. The Power of Proactive Maintenance We explore how adopting a Preventive Maintenance (PM) program is one of the most effective ways to avoid unexpected issues. PM involves regular inspections, servicing, and repairs to identify potential problems early, minimizing downtime, and extending the lifespan of your equipment.
2. Leveraging CMMS and EAM Systems Computerized Maintenance Management Systems (CMMS) and Enterprise Asset Management (EAM) software are essential tools for managing reliability and failure metrics. These systems streamline maintenance processes, making it easier to schedule, track, and manage all tasks, and they help automate preventive maintenance to reduce unexpected breakdowns. They provide the data-driven insights needed to optimize operations and predict future performance.
3. Mastering Key Reliability Metrics To truly improve reliability, you must be able to measure it. We break down the core KPIs (Key Performance Indicators) used in asset management:
• MTBF (Mean Time Between Failures): This metric is a measure of reliability for systems that can be repaired. It represents the average time between two consecutive failures. A higher MTBF indicates a more reliable system that runs longer without failures. MTBF is calculated as Total operating time / Number of failures over a given period.
• MTTR (Mean Time to Repair): This metric measures the average time required to diagnose and repair an asset, returning it to operational status. It gauges the efficiency of your repair process. Note that MTTR is an acronym that can represent several measurements, including mean time to repair, recovery, resolution, respond, or restore. A lower MTTR means a faster and more efficient maintenance process.
• MTTF (Mean Time to Failure): This metric calculates the average lifespan of a non-repairable asset (like a light bulb or hard drive) that is replaced after it fails. MTTF is calculated as Total lifespan across devices / # of devices.
By understanding and monitoring these metrics, you can make smarter, data-driven decisions that reduce downtime and improve asset performance.

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Don't wait for the next unplanned shutdown—start protecting your operations today!
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