Welcome to Sahil CNC Machines – a trusted OEM in the field of precision machining, heavy-duty CNC solutions, and industrial innovation. Since 1965, Sahil Machines has built a reputation for engineering excellence, delivering world-class CNC systems across sectors including Power, Railways, Oil & Gas, Aerospace, and Heavy Manufacturing.
This video explores how Sahil CNC Machines power the machining of large forged components, designed to withstand the rigors of high-impact, high-load industrial use. Whether in forging shops, defense production lines, shipbuilding facilities, or energy sector installations, Sahil’s machines are engineered to deliver consistent, reliable performance on some of the most demanding jobs in global manufacturing.
Why Forged Components Demand Advanced CNC Machining
Forgings are among the toughest raw forms in industrial manufacturing. Due to their high strength, internal grain structure, and resistance to deformation, machining forged components requires equipment that is:
• Structurally Stable – Able to handle high cutting forces without vibration
• Thermally Stable – Maintains dimensional accuracy under heat buildup
• Precision Controlled – CNC-based systems that provide micron-level positional accuracy
• Durable – Designed for round-the-clock operation in harsh manufacturing conditions
• Versatile – Able to accommodate a variety of forged geometries and part types
Key Highlights of Sahil Machines in Forging Applications
• Heavy Component Handling with Precision – Sahil’s machines are designed to support multi-ton forgings with stable and accurate machining throughout
• CNC Control Integration – Siemens 828D and Fanuc 0i TF controls with support for advanced interpolation, probing, tool offsets, and multi-process integration
• Built-In Safety Systems – Reduced manual handling with hydraulic chucks, powered tailstocks, and automatic tool changers
• Durability for Demanding Jobs – Machines built with FG-300 grade castings and FEA-tested frames to absorb vibration and extend life
• Ideal for Pre-Machining and Final Finishing – Suitable for both roughing large forged blanks and finishing them to tight tolerances
Machine Types Used in Forging Applications
1. CNC Vertical Turning Lathes (VTLs) –
• Suitable for disc-type forgings, rings, housings, couplers
2. CNC Horizontal Boring and Milling Machines –
• Designed for long forged shafts, housings, gear blanks
3. CNC Gantry and Double Column Milling Machines –
• Best for large plates, die blocks, forged bases
4. CNC Turn-Mill Centers –
• For components requiring simultaneous turning, milling, and drilling
5. CNC Floor Boring Machines –
• Suitable for shipbuilding, defense forgings, and large press components
Industries Served with Forging Machining Solutions
Sahil Machines has provided forging machining systems to major OEMs and Tier-1 suppliers in the following industries:
• Power Generation – Turbine cases, flanges, rotor rings, housing blocks
• Railways and Metro Infrastructure – Couplers, brake discs, underframes
• Shipbuilding – Shaft assemblies, hull reinforcement forgings, mounting bases
• Oil and Gas – Subsea forgings, valve bodies, flanges, pressure heads
• Heavy Manufacturing – Large gear blanks, tool & die components, crane parts
Technical Advantages
• Flexible Tooling Options – Turrets, live tools, angular heads, and ATCs based on component complexity
• Custom Fixturing – Sahil works with end users to develop jigs and fixtures for every forged shape
OEM Capabilities at Sahil Machines
• In-House Foundry – FG-300 grade castings for machine beds, columns, turrets, and cross slides
• Design & Simulation – CAD/CAM/FEA-based machine design with client-specific layout integration
• CNC Expertise – Proven integration of Siemens and Fanuc controls with custom M-code support
• Global Footprint – Machines installed across India, Middle East, Southeast Asia, and Africa
Explore Our Forging Solutions Portfolio
• Forging Industry Machines: https://www.sahilcnc.com/industries/w...
• WhatsApp: https://wa.me/918427641925
• Email: [email protected]
• Website: https://www.sahilcnc.com
• YouTube: / @sahilcncmachines
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