Maintenance I Type of Maintenance I Planned Maintenance I Un-Planned Maintenance I Preventive
Maintenance I Predictive Maintenance I Breakdown Maintenance
Dear friends,
In this video, we will discuss about
1. What is Maintenance?
2. What are the types of Maintenance?
3. What is Planned Maintenance?
4. What is Un - Planned Maintenance?
5. Difference between Planned & Un-Planned Maintenance.
6. What are the types of Planned Maintenance?
7. What are the types of Un-Planned Maintenance?
8. What are the Major Steps of Planned Maintenance?
9. What are the Major Steps of Un-Planned Maintenance?
10. What is the Maintenance Process?
What is Maintenance?
The Oxford Dictionary defines "maintain" as "to cause to continue".
In the context of Maintenance is the process of ensuring the proper functioning, reliability, and longevity of equipment, systems, or assets through planned activities.
Maintenance Activity includes:
1. Work Identification
2. Work Planning
3. Work Scheduling
4. Work Execution
5. Work Recording
6. Work Analysis
Maintenance involves proactive measures to
1. prevent failures,
2. Minimising Energy Usage,
3. optimize performance, and
4. extend the useful life.
of the equipment or system.
The goal of maintenance is to
1. reduce breakdown,
2. minimize downtime,
3. reduce operational risks and costs, and
4. maximize the efficiency & safety
of the equipment or system.
Maintenance is Basically of two types:
1. Planned Maintenance, and
2. Un-Planned Maintenance
DIFFERENCE BETWEEN PLANNED AND UNPLANNED MAINTENANCE:
Planned maintenance and unplanned maintenance are two different approaches to addressing maintenance needs in equipment or systems. Here are the key differences between the two:
Planned maintenance is a proactive approach that aims to prevent failures through scheduled maintenance activities, while unplanned maintenance is reactive and addresses unexpected equipment failures after they occur.
Planned maintenance is scheduled, predictable, and cost-effective, while unplanned maintenance is unscheduled, disruptive, and often costlier.
Planned maintenance activities are divided into following category:
1. Statutory Maintenance:
2. Predictive Maintenance: Divided into following two types:
2a. Statistical Based (Reliability Centred Maintenance):
2b. Condition Based (Condition Based Maintenance):
3. Preventive Maintenance: Divided into following four types:
3a. Unit Based (Component Replacements):
3b. Scheduled Inspections:
3c. Calibration and Testing:
3d. Software Updates:
4. Improvement Maintenance: Divided into following two types:
4a. Equipment Upgrades:
4b. Engineering Services:
5. Autonomous Maintenance:
Unplanned maintenance activities are divided into two category:
a. Emergency Maintenance
b. Breakdown Maintenance
Planned maintenance involved following eight Major steps:
When planned maintenance is necessary, several steps are typically involved in the process. These steps may vary depending on the specific maintenance strategy or the organization's procedures, but here are some common steps:
a. Planning:
b. Scheduling:
c. Resource allocation:
d. Preparatory work:
e. Execution:
f. Documentation:
g. Post-maintenance evaluation:
h. Follow-up and feedback:
By following these steps, organizations can effectively plan and execute maintenance activities, ensuring that equipment remains in good working condition, reducing unplanned downtime, and maximizing operational efficiency.
Un-Planned maintenance involved following eight Major steps:
When unplanned maintenance becomes necessary, the steps involved in addressing the situation may vary depending on the specific circumstances and organization. However, here are some common steps typically taken during unplanned maintenance:
a. Identification of the issue:
b. Immediate response:
c. Assessment and diagnosis:
d. Planning:
e. Resource allocation:
f. Execution:
g. Verification and testing:
h. Documentation:
i. Follow-up and analysis:
By following these steps, organizations can effectively respond to and resolve unplanned maintenance events, minimizing downtime, ensuring safety, and optimizing the reliability of their equipment and systems.
Maintenance process:
Maintenance process refers to the systematic set of activities and procedures undertaken to ensure the proper functioning, reliability, and longevity of equipment, systems, or infrastructure. Major Step of Maintenance Process is
1. Maintenance Plan
2. Maintenance Input
3. Maintenance Improvement
4. Maintenance Control
5. Maintenance Execution, and
6. Maintenance Analysis
Friends,
We have explained in brief about Maintenance, Types of Maintenance, Major steps of Planned and Un-Planned Maintenance and Maintenance Process. We request all to mention your view and requirement in comment section of youtube video also like and share to your friend.
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