How To Fix Transfer Case Output Shaft Leak Chevy Suburban Silverado Tahoe Yukon

This is a dual leak repair, no Racquetball needed. GM Slip Yoke and shaft seal. This video shows what worked to fix a Chevy transfer case leak. How to replace the transfer case output shaft seal and how to repair a leaking slip yoke plug. How to remove the drive shaft and the transfer case slip yoke on a Chevy Suburban, Tahoe, Yukon or Escalade. How to test a slip yoke for leakage. I waited until the repair had 3,000 miles before uploading this video to demonstrate that this is a durable fix of a slip yoke with a confirmed leak and has not leaked as of four years later. Thanks for watching.

To Get the Job Done:
Permatex 82180 Ultra Black: https://amzn.to/31KWDD4
A good shop vacuum. Something like this: https://amzn.to/3WZvB5I
A new shaft seal (you must confirm the correct seal for your vehicle)
This is the seal shown in the video for a 2012 Suburban 1500: https://amzn.to/33RfYoM
Metric Wrench Set: https://amzn.to/3ky5QXQ
Lucas Red and Tacky Grease in TUBE: https://amzn.to/32a1UrT
Lucas Red and Tacky Grease in TUBE: https://amzn.to/3GVA951
Moly Grease (for re-assembly): https://amzn.to/3isO9Hs
Omega Lift Heavy Duty 6-Ton Jack Stands Pair: https://amzn.to/2QqMr0z

PROTECTIVE GEAR:
-Face Masks: https://amzn.to/3D0zCiW
-Safety Goggles: https://amzn.to/3fZQfNq
-Safety Goggles (2-Pack): https://amzn.to/2PX2eR5
-Ear Protection Ear Muffs: https://amzn.to/3QOBMrq
-Ear Plugs: https://amzn.to/3CZJHfR
-Shop Gloves: https://amzn.to/3aGzAgV
-Nitrile Gloves (6-mil): https://amzn.to/3awjyWQ

Video Index:
0:06 Tools Used
1:05 The Leaks
1:28 Drive Shaft Removal
1:58 Output Shaft Seal Removal
2:24 Install New Shaft Seal
3:14 Slip Yoke Inspection
3:40 Slip Yoke Leak Test
4:14 Sealing the Slip Yoke
5:20 Grease the Slip Yoke
5:25 Install Drive Shaft
5:53 Check Transfer Case Fluid Level

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