Clutch Pedal Rebuild - Replacement

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In this video we show you how to renew the parts on the clutch pedal for your 3rd Gen 4runner or 1st Gen Tacoma. Sometimes you’ll find the wear is excessive on the clutch pedal itself and you’ll want to replace that as well. We show you how to remove the clutch pedal assembly from your vehicle, get all the wear parts renewed, and then get it reinstalled on your rig.




*PARTS*
#90386-05018 - Bushings for the ends of the torsion spring
#90389-05017 - Bushing for the center of the torsion spring
#90949-03022 - Torsion Spring
This Ebay seller sells the above 3 parts as a kit.
https://ebay.us/a0Je5k

#31415-30030 - Clutch Master Cylinder Gasket (4Runner's)
https://www.toyotapartsdeal.com/oem/t...

#31415-10010 - Clutch Master Cylinder Gasket (TACOMA'S)

#31310-35050 - Clutch Pedal
https://amzn.to/3hstwLs

#90386 -13007 - Clutch Pedal Shaft Bushings
https://www.toyotapartsdeal.com/oem/t...

*Dot 3 Brake Fluid
https://amzn.to/33ZK8TF








*HELPFUL TOOLS*
If you're looking for other tools not used in this video, check out Timmy's Master Tool List.
https://www.amazon.com/shop/timmythet...

*Small Pick Tool Set - (Used to help separate vacuum hoses from fittings)
https://amzn.to/2MyN4AH


*90 Degree Needle Nose Pliers - (Used to release vacuum hose clamps)
https://amzn.to/2VYUro8

*Straight Needle Nose Pliers - (Used for various functions for this repair)
https://amzn.to/2pQ6yIa


*Milwaukee Mi12 Cordless Ratchet - (Great tool to expedite removal and reinstallation of fasteners for this job)
https://amzn.to/2utRZsE

*Milwaukee M12 Battery
https://amzn.to/3FJZO1j

*Milwaukee M12 High Capacity Battery
https://amzn.to/2HEFTpu

*Milwaukee M12 Battery Charger
https://amzn.to/2uo2o9x

*3/8” Drive Regular Extension Set
https://amzn.to/2OehCao

*1/4" and 3/8" Flex Head Ratchet Set - (Very functional ratchet set that will make your wrenching life easier)
https://amzn.to/2ql8nNA

*Stubby 3/8” Flex Head Ratchet - (it use to be available for sale separately but now we can only find it as part of this 4-piece set) https://amzn.to/39kQVit

*Long Magnetic Parts/Tool Tray (Good for holding longer tools like ratchets and wrenches) https://amzn.to/2m89y0D

*Medium Size Magnetic Parts/Tool Tray (Good Size for keeping track of fasteners/small parts) https://amzn.to/2ky8Qt8

*Small Size Magnetic Parts/Tool Tray Set (Good for holding lug nuts or smaller fasteners/parts) https://amzn.to/3l5KnHg


*Mitivac Fluid Extractor - (Used to extract brake fluid from clutch master cylinder)
https://amzn.to/2q0m7xz

*Flex Head Flare Nut Wrench Set - (Used on clutch master cylinder line fitting)
https://amzn.to/32GoIdy


*Vacuum Cap Kit - (Used a 7/32 cap from this kit to block flow of fluid from the clutch master cylinder line)
https://amzn.to/31hXY2G

*Yost Bench Vice - (This is the one I used in the video. Great quality)
https://amzn.to/2ofa4LD


*Yost 6” Aluminum Vice Jaw Caps - (Aluminum jaws are smart to use because aluminum is softer than steel and won’t mar the surface of item you’re clamping in the vice)
https://amzn.to/2PopCrd

*3 Piece Channel Lock Set - (Used a pair from this set to release and reinstall the torsion spring)
https://amzn.to/33Hj4rE

*Long Taper Punch Set - (Used a punch from this set to remove the torsion spring bushings out of the clutch assembly bracket)
https://amzn.to/2O7o5Wx


*Mini Grease Gun - (used to apply grease to the bushings and clutch pedal sleeve)
https://amzn.to/2KKDXf2

*Red Devil All Purpose Grease - (Grease used in the mini grease gun. Good all purpose grease)
https://amzn.to/2O9DXY3


*Offset Box End Wrench Set - (Used on clutch slave cylinder bleed nipple. The offset wrenches are great for bleeding brakes because the offset allows you to get onto the bleeder very easily without having to remove the wheel)
https://amzn.to/2sei01t

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