Welcome to Sahil CNC Machines – India’s leading Original Equipment Manufacturer (OEM) of high-performance CNC Turning, Milling, Boring, and Vertical Turning Lathe (VTL) solutions. With over six decades of engineering expertise, Sahil Machines is a trusted name across global industries for delivering cutting-edge, robust, and automation-ready CNC systems.
In this video, witness the Automatic Tool Changer (ATC) system in action on one of Sahil Machines’ advanced CNC Vertical Machining Centers (VMCs). The ATC demonstration showcases fast, smooth, and reliable tool change cycles—a crucial component for reducing cycle time, increasing throughput, and enabling true lights-out machining.
What You’ll See in This ATC Demonstration
• CNC-Controlled Tool Change Cycle – Automated command-driven tool change between operations
• Fast Cycle Time – Tool change completed within seconds, minimizing idle time
• Precision Clamping & Unclamping – Accurate alignment, stable locking, and reduced spindle wear
• Seamless Synchronization – Mechanical arm, turret, and spindle movement coordinated through CNC logic
• High-Speed Machining Transition – Instant transition from roughing to finishing tools
• Fanuc / Siemens Compatibility – System designed to work with leading CNC controller architectures
ATC System – Sahil CNC Vertical Machining Center
• Tool Magazine Options: 16 / 20 / 24 / 30 tool configurations based on model and requirement
• Tool Holding Standard: BT-40 / BT-50 taper tool holders with hydraulic and pneumatic locking
• Tool Change Time: As low as 1.8–2.5 seconds per cycle (depending on magazine and arm design)
• Magazine Type: Drum / Arm-type ATC systems available based on machine envelope and productivity needs
• Tool Weight Capacity: Up to 7–15 kg per tool
• Tool Length Accommodation: Up to 300 mm with dynamic tool length measurement via probe (optional)
• Tool Management Features: Tool life monitoring, offset setting, and pre-call programming for next tool in queue
Industrial Advantages of Using ATC-Enabled VMCs
• Boosts Productivity – Ideal for production environments where cycle time directly affects profitability
• Unmanned Machining – Enables lights-out production with scheduled tool change logic
• Reduces Operator Dependency – Fully automated process lowers the skill threshold required for setup
• Ideal for High-Mix Production – Capable of handling a wide range of part geometries with minimal setup changes
• Enhances Surface Finish – Eliminates delays in tool changeover, keeping temperature zones consistent
Industries
• Railway Workshops – Multi-feature parts including housings, brackets, and wheel mount blocks
• Tool Rooms and Dies – Die bases, inserts, and mold cavities involving rough and finish operations
• Energy Sector – Valve seats, pump casings, turbine parts with drilling, tapping, and profile milling
• Automotive Suppliers – Flanges, covers, engine mounts, clutch plates, and high-volume parts
Why Choose Sahil Machines’ ATC-Enabled Vertical Machining Centers
• OEM Built – Designed, cast, and assembled by Sahil Machines using FG-300 grade castings
• Custom Engineering – Machines tailored to your component size, spindle configuration, and cycle time targets
• CNC Controller Flexibility – Siemens 828D or Fanuc 0i TF with tool management software modules
• Process Integration – Compatible with probing, tool setters, 4th axis tables, and chip management systems
• Industry 4.0 Ready – Data collection, tool life tracking, and remote monitoring available as optional upgrades
• Atmanirbhar Bharat Certified – Made in India, exported worldwide, deployed across multiple PSUs and private firms
• CNC Vertical Machining Center Overview: https://www.sahilcnc.com/milling-mach...
• WhatsApp Support: https://wa.me/918427641925
• Website: https://www.sahilcnc.com
• Email: [email protected]
• YouTube Channel: / @sahilcncmachines
Explore Other Automation-Ready Machines from Sahil CNC
• CNC VTL with C-Axis & Live Tooling
• 5-Axis CNC Gantry and Double Column Milling
• CNC Horizontal Boring Machines
• CNC Rail Planner RP-13
• CNC Turn-Mill Machines
• CNC Axle Turning and Burnishing Machines
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