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Optimal has developed a high speed, high data rate machine vision system for thin film inspection


Optimal has developed a bespoke machine vision system for the real-time 100 percent inspection of a thin film product used in the manufacture of electronic components. The new system builds on Optimal's 26 years of systems integration experience and makes use of the company's synTI® integrated Print and Inspect system software.

Optimal's customer for the new system wanted to replace its previous sample-based quality assurance regime with a more detailed 100 percent inspection approach, but it was concerned that its high manufacturing rates and detailed inspection requirements would make the required level of speed and accuracy difficult to achieve. The material travels at relatively high speed, and the inspection system needs to spot tiny defects in a web 900mm wide, as well as recording very accurate dimensional measurements.


About Optimal Industrial Automation Ltd

Optimal has more than 25 years experience in the automation and optimization of manufacturing systems for the food, chemical, pharmaceutical and life science industries.
The demands being placed on manufacturers in relation to production costs, product quality and business sustainability are ever increasing; hence, the company's primary aim is to deliver measurable improvements in all these target areas.

Optimal employs a wide-ranging skill set covering automation technologies, manufacturing processes and industry experience in highly regulated environments. As part of the implementation of these services Optimal has also developed a world leading PAT Data Management software package -- synTQ® and the widely used integrated Print and Inspect system - synTI®.