Following the successful introduction of 1, 2, 3 color roll to roll screen printing machines for label printing, Vasai-based Umrao Automation Pvt Ltd has introduced 4 color ‘Roll to Roll’ screen printing machines. This new Roll-to-Roll screen printing machine is designed and manufactured to suit label and sticker printing especially for bulk production. The machine can be used to print labels on various roll media such as PVC, soft plastic circuit, heat transfer paper, soft metal substrate, polyester, vinyl, etc, from 50 microns to 300 gsm. Umrao’s Roll-to-Roll label screen printing machine is already being used in cycle stickers, automotive decals, and heat transfer labels application.
Commenting on this landmark achievement of the company, in simple words, Umrao’s CEO Rajendra Rajage asserts: “Our major product and pride of India is the ‘Roll to Roll’ screen printing machine for the label industry as it is an import substitute option for customers in India.”
He adds that the main advantage of Umrao’s roll to roll screen printing machine is that customers can use it for spot UV and other value addition on the duly flexo printed jobs or undertake flexo printing after screen printing on Umrao’s roll to roll screen-printer. Moreover, it can print on various substrates such as vinyl, polycarbonate, flexible metal, gum paper etc. “This inter-print process flexibility, coupled with the application flexibility (one machine to screen print on different media) and speed of the machine (1000 impressions per hour) are the winning factors of our roll-to-roll screen printing machine. As a result, we receive repeat orders from numerous customers,” says Rajendra Rajage, adding, “Our machine is an import substitute and offered at competitive prices, it is a trouble-free machine and anytime our team offers prompt after-sales service.”
Rajendra Rajage adds: “About ten years ago, after evaluation of the market demand and upon our customers’ requests, we first designed and manufactured 2 color Roll to Roll to Screen Printing machine. We then designed 1-color, 3-color, and 4-color roll-to-roll screen printing machines. We have sold over 50 such machines in India. Some of the top-notch label printers who use our Roll to Roll screen printing machine are: Update Prints, GSP Labels, etc, who are our repeat customers.”
Highlighting the specific advantages of Umrao’s Roll-to-Roll screen printing machine, Rajendra explains: “By investing in our Roll to Roll screen printing machines, label printing firms can have an economically viable label printing operations, especially when there is a volume job. They can bypass using single color flatbed semi-automatic screen-printing machines for such jobs because in single-color flatbed one has to print multiple colors, one after another thus requiring a lot of time. Considering that approximately a flat bed single color machine can print about 850 impressions per hour, a 4 colour job would require approx. 4 hours to print one job of 850 pieces. On the other hand, Roll to Roll label screen printing machine offers higher productivity option. In addition, there is a cost saving on labour and a lot of time is also saved as our label screen printing machine can print about 1000 impressions per hour. And on top it, customers can also opt for our Roll-to-Roll Label-cutting machine to speed up their production process.”
Umrao Automation offers a total of 12 models of their Roll to Roll screen printing machines with a max print size of 15x20 inches. These include: 1 color with UV, with IR and with UV/IR combo; 2 color with UV, with IR and with UV/IR combo; 3 color with UV, with IR and with UV/IR combo; and 4 color with UV, with IR and with UV/IR combo. The UV curing machine is fitted with 300 watt/inch lamp and air-cooling system.
Rajendra Rajage avers: “I started the company in 2000.We offer customized solutions after thoroughly understanding our customers’ application needs. As a result, 40% of our production is special purpose machines.”
Roll to Roll Screen Printing Machine is specially outlined for printing for film or paper material in roll form, such as PET, PVC, PE, PV, PP, BOPP film, which has been widely used in heat transfer label, adhesive sticker, Vulcanizing label, membrane switches, soft circuit board, printed electronics, control panels, graphics overlay.
Features:
• Perfect alignment with MINO Image Processing"MlP"
• MIP avoiding scratches of pilot hole
• Instant correspondence for all pilot hole type with MIP
• Dummy print cleaning unit to prevent bleeding
• Ink scooping unit preventing blurring of resist ink
• Constant monitoring of quality with stereomicroscope and video monitor
• Dia. 800mm large reel installed for long time non-stop operation
• Precision printing machine guarantees high accuracy and high resolution
Max.Print area:500x600mm
Print speed: 0-2500 print/h
Screen frame area: 800x1000mm
Max.web width: 520mm
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