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Contents Activated Carbon production process
00:00 - Introduction to Activated Carbon Factory
Activated carbon, also known as activated charcoal, is a form of carbon that has been processed to have small, low-volume pores that increase the surface area available for adsorption or chemical reactions. Here’s a general step-by-step process of how activated carbon is made:
01:13 - Raw Material Selection ( Activated Carbon )
Select carbonaceous material with a high carbon content such as wood, coconut shells, peat, sawdust, lignite, coal, or petroleum-based residues.
04:45 - Carbonization ( Activated Carbon )
The raw material is subjected to high temperatures (300 to 600 degrees Celsius) in an inert atmosphere, typically nitrogen or carbon dioxide. This process removes volatile components and leaves behind a solid, porous carbon structure.
05:35 - Activation ( Activated Carbon )
Alternatively, chemicals such as phosphoric acid, potassium hydroxide, or zinc chloride can be used to activate the carbonized material at lower temperatures. The chemical is then washed out, leaving behind a highly porous structure.
07:23 - Washing ( Activated Carbon )
The @activated @carbon is washed with distilled water or an acid solution to remove any residual activation agent, ash, or other unwanted compounds. After washing, it needs to be @neutralized to achieve the desired pH level.
08:56 - Drying ( Activated Carbon )
The washed activated carbon is then dried at 100 to 150 degrees Celsius to eliminate moisture. This process can take place in rotary dryers or band dryers.
09:50 Grinding & Sizing ( @Activated Carbon )
The dried activated carbon is ground and screened to achieve the desired particle size and shape. It can be made into @granules, powder, or other forms to suit various applications.
10:45 Quality Testing & Packaging ( @Activated Carbon )
The final product undergoes rigorous testing to ensure it meets quality standards. Tests may include measuring adsorption properties, pH levels, particle size distribution, and more.
11:20 - Usage & Application ( @Activated Carbon )
Activated carbon finds applications in various sectors including water purification, air filtration, food & beverage, medical, and industrial processes due to its excellent adsorption properties.
11:30 - Conclusion ( Activated Carbon )
The process of making @activated @carbon is intricate, involving careful selection of raw materials, carbonization, activation, washing, drying, and grinding. Each step is crucial in obtaining a high-quality product with optimal adsorption characteristics. The final product is an effective and reliable solution for various filtration and purification @applications, playing an integral role in maintaining environmental and human health.
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