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Bitumen

Bituminous materials or asphalts are extensively used for roadway construction, primarily because of their excellent binding characteristics and water proofing properties and relatively low cost. Bituminous materials consists of bitumen which is a black or dark coloured solid or viscous cementitious substances consists chiefly high molecular weight hydrocarbons derived from distillation of petroleum or natural asphalt, has adhesive properties, and is soluble in carbon disulphide. Tars are residues from the destructive distillation of organic substances such as coal, wood, or petroleum and are temperature sensitive than bitumen. Bitumen will be dissolved in petroleum oils where unlike tar.

Production of Bitumen

bitumen is the residue or by-product when the crude petrolium is refined. A wide variety of refinery processes, such as the straight distillation process, solvent extraction process etc. may be used to produce bitumen of different consistency and other desirable properties. Depending on the sources and characteristics of the crude oils and on the properties of bitumen required, more than one processing method may be employed.

Different forms of bitumen

Cutback bitumen

Normal practice is to heat bitumen to reduce its viscosity. In some situations preference is given to use liquid binders such as cutback bitumen. In cutback bitumen suitable solvent is used to lower the viscosity of the bitumen. From the environmental point of view also cutback bitumen is preferred. The solvent from the bituminous material will evaporate and the bitumen will bind the aggregate. Cutback bitumen is used for cold weather bituminous road construction and maintenance. The distillates used for preparation of cutback bitumen are naphtha, kerosene, diesel oil, and furnace oil. There are different types of cutback bitumen like rapid curing (RC), medium curing (MC), and slow curing (SC). RC is recommended for surface dressing and patchwork. MC is recommended for premix with less quantity of fine aggregates. SC is used for premix with appreciable quantity of fine aggregates.

Bitumen Emulsion

Bitumen emulsion is a liquid product in which bitumen is suspended in a finely divided condition in an aqueous medium and stabilised by suitable material. Normally cationic type emulsions are used in India. The bitumen content in the emulsion is around 60% and the remaining is water. When the emulsion is applied on the road it breaks down resulting in release of water and the mix starts to set. The time of setting depends upon the grade of bitume.Three types of bituminous emulsions are available, which are Rapid setting (RS), Medium setting (MS), and Slow setting (SC). Bitumen emulsions are ideal binders for hill road construction. Where heating of bitumen or aggregates are difficult. Rapid setting emulsions are used for surface dressing work. Medium setting emulsions are preferred for premix jobs and patch repairs work. Slow setting emulsions are preferred in rainy season.